Global Petroleum Moisture Analyzer Market Insights, Size, and Forecast By Moisture Content Measurement (Low Moisture Content, Medium Moisture Content, High Moisture Content), By End Use (Crude Oil, Gasoline, Diesel, Jet Fuel), By Technology (Capacitance Technology, Resistance Technology, Laser Technology, Microwave Technology), By Application (Refineries, Petrol Stations, Transportation, Petroleum Testing Labs), By Region (North America, Europe, Asia-Pacific, Latin America, Middle East and Africa), Key Companies, Competitive Analysis, Trends, and Projections for 2026-2035
Key Market Insights
Global Petroleum Moisture Analyzer Market is projected to grow from USD 0.28 Billion in 2025 to USD 0.45 Billion by 2035, reflecting a compound annual growth rate of 6.2% from 2026 through 2035. This market encompasses the technologies and devices used to precisely measure and monitor moisture content in various petroleum products across the entire value chain. The critical need for accurate moisture analysis stems from its significant impact on product quality, operational efficiency, and equipment longevity. Excess moisture in petroleum can lead to corrosion, degradation of lubricants, reduced fuel efficiency, and compromised safety, driving demand for advanced analyzer solutions. Key market drivers include stringent regulatory standards for product quality and environmental protection, increasing demand for refined petroleum products, and the growing complexity of hydrocarbon processing. Furthermore, the imperative to optimize operational costs and minimize equipment downtime across the oil and gas industry is propelling the adoption of sophisticated moisture measurement technologies. However, the high initial investment costs associated with advanced analyzers and the technical expertise required for their operation and maintenance pose significant restraints to market growth.
Global Petroleum Moisture Analyzer Market Value (USD Billion) Analysis, 2025-2035
2025 - 2035
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A prominent trend shaping the market is the increasing adoption of real time, online moisture analyzers that offer continuous monitoring capabilities, enabling immediate adjustments to processes and enhancing overall efficiency. The integration of Industry 4.0 concepts, such as IoT and AI driven analytics, is also creating new opportunities for predictive maintenance and optimized process control. Moreover, there is a growing demand for portable and handheld moisture analyzers for field applications, offering flexibility and convenience for on site testing. Opportunities lie in the development of more robust, cost effective, and user friendly devices, particularly for emerging markets with less developed infrastructure. The refineries segment continues to be the dominant application area, driven by the critical need to ensure the quality of fuels and lubricants and to prevent equipment damage caused by moisture.
North America stands as the dominant region in the global petroleum moisture analyzer market, primarily due to the presence of a mature oil and gas industry, high adoption rates of advanced technologies, and stringent regulatory frameworks for petroleum product quality. The region's focus on technological innovation and significant R&D investments also contribute to its leading position. Conversely, Asia Pacific is identified as the fastest growing region, propelled by rapid industrialization, expanding refining capacities, and increasing energy consumption in countries such as China and India. The surging demand for petroleum products and the growing awareness of quality control in the region are fueling the adoption of moisture analyzers. Key players in this competitive landscape, including VAISALA, Honeywell, Testo, Ametek, Omega Engineering, Servomex, General Electric, ABB, Yokogawa Electric, and Kahn Technologies, are focusing on strategic initiatives such as product innovation, mergers and acquisitions, and geographical expansion to strengthen their market positions and cater to evolving customer needs.
Quick Stats
Market Size (2025):
USD 0.28 BillionProjected Market Size (2035):
USD 0.45 BillionLeading Segment:
Refineries (42.8% Share)Dominant Region (2025):
North America (35.8% Share)CAGR (2026-2035):
6.2%
What is Petroleum Moisture Analyzer?
A Petroleum Moisture Analyzer is an instrument designed to accurately determine the water content in petroleum products. It employs various techniques, such as Karl Fischer titration or capacitance sensing, to measure the dissolved, emulsified, and free water present. This analysis is crucial because moisture can lead to corrosion in pipelines and equipment, degrade fuel quality, impact refinery processes, and affect the lubrication properties of oils. By quantifying moisture, these analyzers help maintain product specifications, ensure operational efficiency, prevent costly damage, and comply with industry standards for storage, transportation, and usage of petroleum derivatives.
What are the Trends in Global Petroleum Moisture Analyzer Market
Smart Sensing Evolution in Hydrocarbon Analysis
Onsite Realtime Moisture Monitoring Ascent
Digital Transformation Fuels Analyzer Demand
Sustainability Drives Accuracy Innovation
Smart Sensing Evolution in Hydrocarbon Analysis
Smart sensors are transforming hydrocarbon analysis by enabling real time, highly accurate moisture detection directly within processes. This evolution provides improved data for process control, enhances safety, and optimizes product quality. Miniaturization and advanced analytics are driving this shift, leading to more efficient and reliable moisture monitoring solutions across the petroleum industry.
Onsite Realtime Moisture Monitoring Ascent
Petroleum companies increasingly demand real time, onsite moisture analysis for immediate quality control and process optimization. This ascent stems from the need to prevent corrosion, ensure product integrity, and maintain operational efficiency. Advanced sensors and portable devices provide continuous, accurate moisture data, reducing product contamination and equipment damage. This trend reflects a shift towards proactive and precise moisture management in the global petroleum industry.
Digital Transformation Fuels Analyzer Demand
Digital transformation drives petroleum companies to optimize processes and enhance data utilization. This necessitates advanced analytical tools, like moisture analyzers, to monitor quality and efficiency in real time. Automated, connected analyzers provide precise data for smarter decision making and predictive maintenance, a key component of digital transformation strategies. Consequently, the demand for these sophisticated analyzers significantly increases as companies modernize their operations.
Sustainability Drives Accuracy Innovation
Sustainability increasingly propels accuracy innovation in global petroleum moisture analysis. Stricter environmental regulations demand precise water detection for fuel quality and emissions control. This pushes manufacturers to develop more sensitive, reliable, and real time analyzers. Enhanced accuracy reduces waste, optimizes processes, and ensures compliance, fulfilling sustainability goals through technological advancement.
What are the Key Drivers Shaping the Global Petroleum Moisture Analyzer Market
Stringent Regulations on Petroleum Product Quality and Emissions
Growing Investment in Oil & Gas Exploration and Production Activities
Increasing Demand for Refined Petroleum Products Globally
Technological Advancements in Moisture Sensing and Analysis
Stringent Regulations on Petroleum Product Quality and Emissions
Governments worldwide are enforcing stricter rules for petroleum product quality and emissions. This necessitates precise measurement of moisture content to ensure compliance. Refineries and testing labs require advanced moisture analyzers to meet these stringent standards, thereby driving market demand for reliable, accurate instruments.
Growing Investment in Oil & Gas Exploration and Production Activities
Increased capital flowing into oil and gas exploration and production necessitates more precise moisture content analysis. Companies are expanding their search for new reserves and optimizing existing wells. This widespread investment drives demand for petroleum moisture analyzers to ensure product quality, prevent corrosion, and maintain operational efficiency across the growing upstream and midstream sectors.
Increasing Demand for Refined Petroleum Products Globally
Growing economies and industrialization worldwide fuel a surging appetite for refined petroleum. This includes gasoline, diesel, and aviation fuel. Increased consumption in transportation and power generation sectors directly necessitates more efficient and reliable quality control. Consequently, petroleum moisture analyzers become crucial for maintaining product integrity, ensuring safety, and meeting stringent industry standards across the expanding supply chain.
Technological Advancements in Moisture Sensing and Analysis
Innovations in moisture sensing and analysis, including spectroscopy and advanced algorithms, are significantly enhancing the accuracy and speed of petroleum moisture measurement. These technological leaps provide real time, precise data crucial for optimizing processes and product quality. This improved capability drives greater adoption of petroleum moisture analyzers across the industry.
Global Petroleum Moisture Analyzer Market Restraints
Stringent Regulatory Standards and Compliance Costs
Manufacturers face significant hurdles in meeting stringent regulatory standards for moisture analyzers in petroleum. These include rigorous testing, certification, and ongoing monitoring to ensure accuracy, safety, and environmental compliance. Adhering to these complex requirements demands substantial investment in research, development, and quality control systems. This translates to higher production costs and increased operational complexities for market participants. Failing to comply can result in severe penalties, market exclusion, and reputational damage, ultimately limiting market growth and innovation.
High Initial Investment and Operational Expenditure
High initial investment and operational expenditure pose a significant restraint for the Global Petroleum Moisture Analyzer Market. Acquiring advanced analyzers involves substantial capital outlay, deterring smaller companies or those with limited budgets. Furthermore, ongoing calibration, maintenance, and specialized training for personnel contribute to elevated operational costs. These cumulative expenses can impact the overall return on investment and adoption rates, particularly for less frequent testing requirements or in price sensitive regions, thereby slowing market expansion.
Global Petroleum Moisture Analyzer Market Opportunities
Driving Operational Efficiency and Product Purity: The Growing Mandate for Real-time Moisture Analysis in Petroleum
The petroleum sector's growing need for enhanced operational efficiency and assured product purity drives demand for real-time moisture analysis. This technology prevents equipment corrosion, optimizes refining processes, and ensures compliance with stringent quality standards. It presents a major opportunity for moisture analyzer manufacturers to provide solutions that reduce operational costs and improve petroleum product quality. Companies offering precise, reliable, and instantaneous moisture detection will capitalize on this essential industry mandate, particularly in fast developing regions like Asia Pacific.
Protecting Critical Assets and Maximizing Uptime: The Imperative for Advanced Moisture Monitoring Solutions Across the Petroleum Value Chain
The petroleum industry faces significant risks from moisture, causing corrosion, equipment degradation, and safety hazards across its entire value chain. Advanced moisture monitoring solutions are crucial to protect critical assets like pipelines and refineries. Implementing precise, real time analytics minimizes costly operational downtime, enhances safety, and optimizes production efficiency. This imperative drives strong demand for innovative analyzers, particularly within rapidly expanding markets, ensuring asset longevity and continuous operations from exploration to distribution globally.
Global Petroleum Moisture Analyzer Market Segmentation Analysis
Key Market Segments
By Technology
- •Capacitance Technology
- •Resistance Technology
- •Laser Technology
- •Microwave Technology
By Application
- •Refineries
- •Petrol Stations
- •Transportation
- •Petroleum Testing Labs
By End Use
- •Crude Oil
- •Gasoline
- •Diesel
- •Jet Fuel
By Moisture Content Measurement
- •Low Moisture Content
- •Medium Moisture Content
- •High Moisture Content
Segment Share By Technology
Share, By Technology, 2025 (%)
- Capacitance Technology
- Microwave Technology
- Resistance Technology
- Laser Technology
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Why is Refineries dominating the Global Petroleum Moisture Analyzer Market?
Refineries represent the largest application segment, capturing a substantial share of the market. This dominance stems from the critical need for precise moisture control at various stages of the refining process. Water ingress can lead to corrosion of expensive equipment, catalyst deactivation, and product contamination, significantly impacting operational efficiency, safety, and the final quality of refined products like gasoline, diesel, and jet fuel. Strict regulatory compliance and the immense scale of operations further drive the high demand for reliable moisture analysis solutions within refineries.
How do different technologies cater to varying moisture content measurements and applications?
The market segments by technology into Capacitance, Resistance, Laser, and Microwave. Capacitance and Resistance technologies are often favored for their cost effectiveness and reliability in measuring medium to high moisture content levels across applications like petrol stations and transportation, where immediate checks are crucial. Laser and Microwave technologies, conversely, offer higher precision and faster response times, making them ideal for the stringent low moisture content requirements in refineries and petroleum testing labs, particularly for sensitive products like jet fuel, where even trace amounts of water are unacceptable.
What factors influence the demand for moisture analyzers across different end use types?
Demand varies significantly across end use types such as Crude Oil, Gasoline, Diesel, and Jet Fuel due to differing quality specifications and impact of moisture. For crude oil, moisture measurement is essential for process efficiency and preventing equipment damage. For refined products like gasoline and diesel, water content affects fuel quality and engine performance. Jet fuel has the most stringent requirements, demanding highly accurate low moisture content measurement to prevent ice formation at high altitudes, which could compromise aircraft safety. These varying criticalities dictate the adoption of specific analyzer technologies and frequency of testing.
What Regulatory and Policy Factors Shape the Global Petroleum Moisture Analyzer Market
Global petroleum moisture analyzer markets are significantly shaped by stringent national and international fuel quality standards. Regulations from bodies like ASTM International and ISO mandate maximum permissible water content in crude oil, refined products, and biofuels. Compliance ensures product integrity, prevents infrastructure corrosion, and maintains engine performance. Environmental policies indirectly impact demand by promoting cleaner fuels and rigorous quality control throughout the supply chain. Safety regulations also drive the need for accurate moisture analysis to mitigate risks associated with water contamination. Intergovernmental agreements and regional directives further harmonize specifications, fostering cross border trade and standardizing analytical methodologies. This comprehensive regulatory framework consistently propels demand for advanced, accurate moisture analyzers.
What New Technologies are Shaping Global Petroleum Moisture Analyzer Market?
The petroleum moisture analyzer market is being revolutionized by advanced sensor technologies offering unparalleled precision and speed. Emerging innovations include the integration of Artificial Intelligence and Machine Learning for predictive analytics and process optimization, enabling proactive maintenance and enhanced operational efficiency. Internet of Things connectivity provides real time data monitoring and remote diagnostics, crucial for distributed operations. Next generation spectroscopic methods like enhanced Near Infrared and Raman are gaining traction for non invasive and rapid moisture detection. Furthermore, miniaturization and increased portability are driving the adoption of compact, rugged devices for field applications. These technological advancements are pivotal for maintaining product quality and ensuring compliance in a rapidly evolving industry.
Global Petroleum Moisture Analyzer Market Regional Analysis
Global Petroleum Moisture Analyzer Market
Trends, by Region
North America Market
Revenue Share, 2025
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North America dominates the global petroleum moisture analyzer market with a 35.8% share, driven by a mature oil and gas industry and stringent regulatory frameworks. The region's extensive network of refineries, pipelines, and storage facilities necessitates precise moisture measurement for product quality and infrastructure integrity. Technological advancements, particularly in real-time and online analyzers, are key growth drivers. Increased shale gas production and a focus on operational efficiency further stimulate demand across the United States and Canada. The presence of major industry players and research institutions also fosters innovation and market expansion in the region.
Europe's petroleum moisture analyzer market is mature, driven by stringent quality control in refining and petrochemicals. Germany, UK, and France lead due to large industrial bases and emphasis on regulatory compliance and product integrity. Eastern Europe shows growth potential with modernization of existing facilities. Demand is consistent for both laboratory and online analyzers, with a shift towards real-time solutions for process optimization. Environmental regulations, especially for fuel quality, also contribute to steady market demand across the region. The market is fragmented with both global and local players vying for share.
Asia Pacific leads the Global Petroleum Moisture Analyzer Market with a robust 7.9% CAGR, driven by rapid industrialization and escalating energy demand across countries like China, India, and Southeast Asian nations. The region's expanding refining capacities and exploration activities, particularly for shale gas and conventional oil, are fueling the need for precise moisture analysis in crude oil, refined products, and natural gas. Additionally, stringent environmental regulations and a growing emphasis on fuel quality standards are further propelling market growth, making it a key focus for manufacturers and technology providers in the petroleum industry.
Latin America presents a dynamic landscape for petroleum moisture analyzers. Brazil, with its extensive pre-salt exploration and refining capacity, leads demand. Mexico's ongoing energy reforms and significant crude production fuel market growth, particularly for portable and online analyzers in midstream and downstream operations. Colombia's mature oilfields and increasing heavy oil processing necessitate advanced moisture monitoring. Argentina's Vaca Muerta shale play drives demand for robust, accurate instruments. Venezuela's struggling infrastructure limits current market potential, but future recovery could unlock significant demand. Overall, regional emphasis on operational efficiency, product quality, and asset integrity will propel market expansion.
The Middle East & Africa (MEA) petroleum moisture analyzer market is experiencing significant growth driven by increasing oil & gas exploration and production activities, particularly in Saudi Arabia, UAE, and Nigeria. Stricter environmental regulations and the need for high-quality refined products further fuel demand. Investments in new refineries and upgradation projects across the region necessitate precise moisture measurement. The region's expanding petrochemical industry also contributes, requiring accurate moisture analysis in various stages. Local players and international vendors are actively expanding their presence, offering a range of portable, online, and laboratory analyzers to meet diverse industrial requirements.
Top Countries Overview
The United States market for global petroleum moisture analyzers is growing. Demand stems from oil and gas industry expansion and stricter quality control. Technological advancements in sensor accuracy and real time analysis are key drivers. Manufacturers focus on user friendly portable devices for field and laboratory applications.
China's industrial growth fuels demand for petroleum moisture analyzers. Domestic manufacturers compete with global brands offering increasingly sophisticated instruments. Strict quality control and safety regulations drive market expansion, particularly in refining and petrochemical sectors. Imports still hold significant share for advanced solutions.
India's petroleum moisture analyzer market is growing due to industrial expansion and stringent quality control. Local manufacturers and global players offer advanced solutions. Demand for real time, accurate measurement drives innovation. This segment is crucial for refining and petrochemical industries.
Impact of Geopolitical and Macroeconomic Factors
Geopolitical tensions, particularly involving major oil producing nations and Russia, significantly influence crude oil prices and supply chain stability for moisture analyzer components. Trade wars, exemplified by US China disputes, drive up costs for specialized electronics and materials, impacting production expenses and market access. Regional conflicts in the Middle East elevate geopolitical risk premiums on oil, prompting refiners to invest in process optimization technologies like moisture analyzers for efficiency and quality control, despite supply chain disruptions.
Macroeconomic conditions, including global GDP growth and industrial production in key sectors like refining and petrochemicals, directly affect demand for petroleum moisture analyzers. Inflationary pressures across major economies increase operational costs for refineries and manufacturers, potentially dampening investment in new analytical equipment. Interest rate hikes by central banks raise borrowing costs, influencing capital expenditure decisions for new analyzer purchases or facility upgrades.
Recent Developments
- March 2025
Honeywell announced a strategic partnership with a leading global oil and gas supermajor to integrate their advanced moisture analyzer technology across several key refining operations. This collaboration aims to enhance predictive maintenance capabilities and optimize process efficiency through real-time moisture monitoring.
- January 2025
VAISALA launched its new 'HydroGuard Pro' series, an innovative line of petroleum moisture analyzers featuring enhanced sensor accuracy and AI-driven data analytics for proactive anomaly detection. This product aims to set a new industry standard for precision and operational reliability in challenging environments.
- April 2025
Ametek completed the acquisition of SensorTech Solutions, a specialized firm renowned for its proprietary miniature moisture sensing technologies. This acquisition is expected to bolster Ametek's product portfolio with more compact and energy-efficient analyzer solutions for remote and portable applications.
- February 2025
Servomex and Yokogawa Electric announced a joint venture focused on developing integrated solutions for emissions monitoring and process control in the petroleum sector, with a specific emphasis on moisture analysis. The partnership aims to offer comprehensive packages that combine Servomex's analytical expertise with Yokogawa's control system prowess.
- May 2025
Omega Engineering unveiled its new subscription-based 'Moisture-as-a-Service' (MaaS) program, providing customers with equipment, maintenance, and data insights for a monthly fee. This strategic initiative aims to lower upfront costs for clients and ensure continuous optimal performance of their moisture analysis systems.
Key Players Analysis
The Global Petroleum Moisture Analyzer Market sees key players like VAISALA and Honeywell dominating, leveraging advanced sensor technologies and robust R&D to provide high accuracy instruments. Testo and Ametek are strong contenders, known for their portable and industrial grade analyzers. Omega Engineering and Servomex focus on specialized applications, while General Electric, ABB, and Yokogawa Electric offer integrated solutions as part of their broader automation portfolios. Kahn Technologies further diversifies the market with specialized offerings. Strategic initiatives include expanding into new geographical markets, enhancing product features like real time monitoring and data analytics, and developing more energy efficient and durable devices. The market is driven by stringent regulatory requirements for product quality, growing demand for process optimization in the oil and gas industry, and increasing adoption of automation technologies for enhanced safety and efficiency.
List of Key Companies:
- VAISALA
- Honeywell
- Testo
- Ametek
- Omega Engineering
- Servomex
- General Electric
- ABB
- Yokogawa Electric
- Kahn Technologies
- Aalborg Instruments
- Bacharach
- Siemens
- Emerson
- KROHNE
- Endress+Hauser
Report Scope and Segmentation
| Report Component | Description |
|---|---|
| Market Size (2025) | USD 0.28 Billion |
| Forecast Value (2035) | USD 0.45 Billion |
| CAGR (2026-2035) | 6.2% |
| Base Year | 2025 |
| Historical Period | 2020-2025 |
| Forecast Period | 2026-2035 |
| Segments Covered |
|
| Regional Analysis |
|
Table of Contents:
List of Figures
List of Tables
Table 1: Global Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Technology, 2020-2035
Table 2: Global Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 3: Global Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 4: Global Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Moisture Content Measurement, 2020-2035
Table 5: Global Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Region, 2020-2035
Table 6: North America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Technology, 2020-2035
Table 7: North America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 8: North America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 9: North America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Moisture Content Measurement, 2020-2035
Table 10: North America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Country, 2020-2035
Table 11: Europe Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Technology, 2020-2035
Table 12: Europe Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 13: Europe Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 14: Europe Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Moisture Content Measurement, 2020-2035
Table 15: Europe Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 16: Asia Pacific Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Technology, 2020-2035
Table 17: Asia Pacific Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 18: Asia Pacific Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 19: Asia Pacific Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Moisture Content Measurement, 2020-2035
Table 20: Asia Pacific Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 21: Latin America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Technology, 2020-2035
Table 22: Latin America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 23: Latin America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 24: Latin America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Moisture Content Measurement, 2020-2035
Table 25: Latin America Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 26: Middle East & Africa Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Technology, 2020-2035
Table 27: Middle East & Africa Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 28: Middle East & Africa Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 29: Middle East & Africa Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Moisture Content Measurement, 2020-2035
Table 30: Middle East & Africa Petroleum Moisture Analyzer Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035