Global PE Coated Paper Market Insights, Size, and Forecast By Coating Type (Single-Sided, Double-Sided, Waterproof, Bamboo Coating), By End Use (Food & Beverage, Consumer Goods, Electronics, Healthcare, Manufacturing), By Application (Packaging, Labels, Food Service, Construction, Medical), By Material Type (High-Density Polyethylene, Low-Density Polyethylene, Biodegradable Polymer, Recyclable Polymer), By Region (North America, Europe, Asia-Pacific, Latin America, Middle East and Africa), Key Companies, Competitive Analysis, Trends, and Projections for 2026-2035
Key Market Insights
Global PE Coated Paper Market is projected to grow from USD 28.7 Billion in 2025 to USD 45.9 Billion by 2035, reflecting a compound annual growth rate of 5.6% from 2026 through 2035. This market encompasses paper products laminated or extruded with polyethylene, enhancing their barrier properties against moisture, grease, and chemicals. The primary applications range from food and beverage packaging to medical and industrial uses. Key market drivers include the burgeoning e-commerce sector, demanding robust and protective packaging solutions, and the increasing consumer preference for convenience foods, often requiring specialized packaging to maintain freshness and extend shelf life. Furthermore, stringent regulations on food safety and hygiene across various regions are propelling the adoption of PE coated papers due to their sterile and protective qualities. The market is also experiencing a significant uplift from the shift towards sustainable packaging materials, with manufacturers increasingly exploring recyclable and bio-based PE coatings to meet evolving environmental standards and consumer expectations. However, challenges related to the recyclability of multi-layer PE coated papers and the fluctuating prices of raw materials, particularly polyethylene resins, pose notable restraints to market expansion.
Global PE Coated Paper Market Value (USD Billion) Analysis, 2025-2035
2025 - 2035
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Important trends shaping the market include the rising demand for lightweight packaging solutions to reduce transportation costs and environmental impact, along with the continuous innovation in barrier technologies to improve the shelf life of perishable goods. There is also a growing emphasis on custom printable PE coated papers for enhanced brand visibility and consumer engagement. Opportunities abound in the development of advanced PE coating technologies that offer improved sustainability profiles, such as those with enhanced recyclability or biodegradability, as well as in expanding applications within the pharmaceutical and personal care industries. The dominant region in the global PE coated paper market is Asia Pacific. This dominance is primarily driven by the rapid industrialization, expanding urban populations, and significant growth in the food and beverage industry across countries in the region. The increasing disposable incomes and changing lifestyles in this region are further fueling the demand for packaged goods, consequently boosting the PE coated paper market.
Asia Pacific is also poised to be the fastest-growing region over the forecast period, fueled by continuous economic development, the expansion of manufacturing capabilities, and a burgeoning e-commerce ecosystem. The region's vast consumer base and increasing adoption of modern retail formats are creating substantial opportunities for packaging manufacturers. In terms of material type, Low-Density Polyethylene (LDPE) remains the leading segment, attributed to its flexibility, excellent barrier properties, and cost-effectiveness. Key players in the market include Domtar, Nippon Paper Industries, International Paper, Resolute Forest Products, Sonoco Products Company, Graphic Packaging International, Mondi Group, Sappi, Smurfit Kappa, and Stora Enso. These companies are actively engaged in strategic initiatives such as capacity expansions, product innovation, and mergers and acquisitions to strengthen their market position and cater to the evolving demands of various end-use industries globally. Their strategies often revolve around enhancing sustainability offerings and optimizing supply chains to maintain competitiveness.
Quick Stats
Market Size (2025):
USD 28.7 BillionProjected Market Size (2035):
USD 45.9 BillionLeading Segment:
Low-Density Polyethylene (62.5% Share)Dominant Region (2025):
Asia Pacific (41.2% Share)CAGR (2026-2035):
5.6%
What is PE Coated Paper?
PE coated paper is a paper product featuring a thin layer of polyethylene plastic extruded onto its surface. This polymer coating imparts crucial functional properties to the paper, primarily making it water resistant, grease resistant, and a barrier against moisture vapor. The PE layer prevents liquids from soaking into the paper fibers and provides structural integrity when wet. This makes it ideal for food packaging like coffee cups, milk cartons, and fast food wrappers, where containment and protection of contents are paramount. The coating also enhances printability for certain applications.
What are the Trends in Global PE Coated Paper Market
Sustainable Coatings Redefining Packaging
Biobased Innovations Driving Market Growth
Recyclability Reshaping Product Demand
Digital Printing Enhancing Customization
E commerce Fueling Protective Barriers
Sustainable Coatings Redefining Packaging
Sustainable coatings are transforming the PE coated paper market by offering eco friendly alternatives for packaging. Brands increasingly prioritize environmental responsibility, driving demand for coatings that reduce plastic usage and improve recyclability. These innovative coatings provide superior barrier properties, extending product shelf life for food and beverages without compromising performance. They also facilitate easier separation of paper and PE during recycling processes, enhancing resource recovery. Consumers are actively seeking products in sustainable packaging, pushing manufacturers to adopt these greener solutions. This shift towards sustainable coatings reflects a broader industry commitment to circular economy principles and a significant move away from conventional, less eco friendly packaging materials, redefining the future of protective barriers in packaging.
Biobased Innovations Driving Market Growth
Biobased innovations are increasingly fueling expansion within the Global PE Coated Paper Market. As environmental consciousness intensifies across industries, manufacturers are actively seeking sustainable alternatives to traditional petroleum derived coatings. New biobased polyethylene formulations, sourced from renewable resources like sugarcane or corn starch, offer comparable performance characteristics to conventional PE in terms of barrier properties, printability, and heat sealability. These advancements address a critical demand for more eco friendly packaging solutions from brand owners and consumers alike. The ability of biobased coatings to reduce carbon footprints and enhance product sustainability profiles is a significant driver, pushing market growth as companies transition towards more responsible and circular economic models. This trend is reshaping material selection criteria and accelerating the adoption of innovative, plant derived coating technologies.
What are the Key Drivers Shaping the Global PE Coated Paper Market
Rising Demand for Sustainable Packaging Solutions
Expansion of the Food & Beverage Industry and E-commerce
Technological Advancements in Coating Applications
Increasing Awareness of Food Safety and Hygiene
Growth in Healthcare and Pharmaceutical Packaging
Rising Demand for Sustainable Packaging Solutions
Rising demand for sustainable packaging solutions is a key driver in the global PE coated paper market. Consumers and businesses are increasingly prioritizing eco friendly alternatives to traditional plastics. PE coated paper offers an excellent balance of protective properties and improved recyclability compared to many other materials. Its inherent strength and barrier characteristics make it suitable for various applications, while its paper base addresses environmental concerns. This shift towards greener options fuels innovation and wider adoption of PE coated paper across diverse industries, from food and beverage to personal care. Brands leverage the sustainability aspect to appeal to environmentally conscious consumers, further propelling market expansion.
Expansion of the Food & Beverage Industry and E-commerce
The growing food and beverage industry, coupled with the e-commerce boom, significantly propels the global PE coated paper market. As consumers increasingly demand convenience and ready-to-eat options, there's a surge in packaging needs for items like frozen foods, dairy products, and baked goods. PE coated paper offers superior barrier properties, protecting contents from moisture, grease, and oxygen, thereby extending shelf life and maintaining product quality. This makes it ideal for food packaging applications. Furthermore, the rapid expansion of online retail necessitates robust and protective packaging for shipping various food and beverage items. PE coated paper provides the necessary durability and insulation for safe transit, preventing damage and spoilage during delivery. This dual growth from traditional retail and online sales fuels the demand for high-performance packaging solutions, directly driving the PE coated paper market forward.
Technological Advancements in Coating Applications
Technological advancements are profoundly shaping the global PE coated paper market by revolutionizing coating applications. Innovations in polymer science and material engineering have led to the development of enhanced PE formulations. These new coatings offer superior barrier properties against moisture, grease, and oxygen, extending product shelf life for diverse applications like food packaging and medical supplies. Furthermore, advancements in coating machinery and application techniques allow for thinner, more uniform PE layers, optimizing material usage and reducing production costs. This efficiency also contributes to improved recyclability of coated paper products. These technological leaps drive demand by providing more effective, sustainable, and versatile solutions across various industries, making PE coated paper increasingly attractive.
Global PE Coated Paper Market Restraints
Stringent Environmental Regulations on Coating Materials
Government bodies globally are imposing increasingly strict environmental regulations on coating materials used in paper production. These regulations aim to reduce the emission of volatile organic compounds VOCs and other hazardous substances during manufacturing and disposal. Manufacturers face significant challenges in complying with these rules. They must invest heavily in research and development to formulate new, eco friendly coating materials that meet performance standards without compromising sustainability. This often involves sourcing alternative raw materials and adapting existing production processes. The higher cost associated with developing and implementing these compliant materials can increase production expenses for PE coated paper manufacturers. Additionally the lengthy approval processes for new materials can delay product innovation and market entry hindering overall market growth.
High Volatility and Increasing Cost of Raw Pulp and Coating Chemicals
The global PE coated paper market faces a significant challenge from high volatility and increasing costs of raw pulp and coating chemicals. Fluctuations in pulp prices, often driven by environmental regulations, energy costs, and forestry supply chain disruptions, directly impact manufacturing expenses. Concurrently, the specialized chemicals required for effective PE coating, such as polyethylene resins and various additives, are experiencing price hikes due to supply chain constraints, rising crude oil prices, and increasing demand from other industries. These escalating material costs squeeze profit margins for manufacturers of PE coated paper. This situation makes it difficult to maintain competitive pricing, potentially leading to reduced investment in product development and market expansion as companies prioritize cost control over growth initiatives.
Global PE Coated Paper Market Opportunities
Demand for Sustainable & Recyclable PE Coated Paper Solutions
The global PE coated paper market is ripe with opportunity due to surging demand for sustainable and recyclable solutions. Traditional PE coated papers, while crucial for their barrier properties in food packaging and various other applications, increasingly face environmental scrutiny. Their plastic content and complex recycling processes challenge circular economy goals, creating a powerful impetus for change.
Consumers, regulators, and major brands globally are actively seeking packaging materials that minimize ecological footprint while maintaining essential performance. Companies can capitalize on this by developing and offering advanced PE coated papers incorporating bio based PE, easily separable coatings, or designs promoting end of life recyclability. This shift is particularly pronounced in rapidly developing regions like Asia Pacific, where environmental awareness and regulatory pressures are escalating. Meeting this evolving demand offers a strategic advantage, fostering brand loyalty and capturing market share for environmentally responsible providers. The key opportunity lies in delivering functional, yet truly green, coated paper alternatives.
Expansion in High-Barrier PE Coated Paper for Aseptic Food & Beverage Packaging
The global opportunity is substantial in significantly expanding the production and adoption of high-barrier polyethylene coated paper specifically tailored for aseptic food and beverage packaging. This advanced material is critical for preserving product sterility and extending shelf life without refrigeration, meeting rising consumer demands for safer, more convenient, and durable packaging solutions. Aseptic packaging, enabled by these specialized PE coatings, ensures food and beverages remain fresh and contamination free over longer periods, a vital advantage for both producers and consumers. The global shift towards sustainable and efficient packaging methods further fuels this demand. Particularly in rapidly developing regions like Asia Pacific, there is immense untapped potential for growth. Investing in research, development, and manufacturing capacity for these sophisticated high-barrier PE coated papers will capture a substantial share of a market driven by health consciousness, convenience, and supply chain optimization. This strategic focus offers robust growth prospects for companies positioned to innovate within this specialized segment, delivering superior packaging performance.
Global PE Coated Paper Market Segmentation Analysis
Key Market Segments
By Application
- •Packaging
- •Labels
- •Food Service
- •Construction
- •Medical
By Material Type
- •High-Density Polyethylene
- •Low-Density Polyethylene
- •Biodegradable Polymer
- •Recyclable Polymer
By End Use
- •Food & Beverage
- •Consumer Goods
- •Electronics
- •Healthcare
- •Manufacturing
By Coating Type
- •Single-Sided
- •Double-Sided
- •Waterproof
- •Bamboo Coating
Segment Share By Application
Share, By Application, 2025 (%)
- Packaging
- Labels
- Food Service
- Construction
- Medical
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Why is Low Density Polyethylene leading the Global PE Coated Paper Market?
Low Density Polyethylene holds the largest share primarily due to its exceptional flexibility, excellent moisture barrier properties, and cost effectiveness. Its widespread adoption across numerous applications, particularly in food and beverage packaging and labels, stems from its ability to protect contents from spoilage and extend shelf life. The ease of processing and good heat sealability further solidify its position as the preferred material type, making it an indispensable component for various consumer products requiring reliable protection.
Which application segments significantly contribute to the PE Coated Paper Market expansion?
The Packaging and Food Service application segments are major growth drivers for the PE Coated Paper Market. Packaging, encompassing everything from flexible wraps to cartons for dairy and juice, relies heavily on PE coating for moisture resistance, grease proofing, and enhanced durability. Similarly, the Food Service sector extensively uses PE coated paper for cups, plates, and take out containers, ensuring liquids do not leak and food remains fresh. These segments' continuous demand for hygienic, protective, and convenient solutions fuels substantial market expansion.
How are sustainable material types and specific coating characteristics influencing market evolution?
The market is increasingly influenced by the rise of Biodegradable Polymer and Recyclable Polymer material types, driven by growing environmental concerns and regulatory pressures. While traditional PE coatings dominate, the demand for more eco friendly options is pushing innovation in these sustainable alternatives. Concurrently, Coating Type variations like Waterproof and Double Sided coatings address specific functional requirements, offering enhanced barrier properties and rigidity for specialized uses. This blend of sustainability and targeted functionality shapes the market's future trajectory.
What Regulatory and Policy Factors Shape the Global PE Coated Paper Market
The global PE coated paper market is significantly influenced by an evolving regulatory landscape focused on environmental sustainability and food safety. Stringent food contact material regulations, such as FDA standards in the United States and EU Regulation 10/2011, dictate acceptable material compositions and migration limits for packaging in contact with consumables, ensuring public health and safety.
Growing global emphasis on circular economy principles and plastic waste reduction is a major policy driver. Numerous jurisdictions implement Extended Producer Responsibility schemes, placing the onus on manufacturers for end of life packaging management. This encourages innovation towards more easily recyclable or bio based barrier coatings. Policies limiting single use plastics and promoting higher recycling rates for packaging materials challenge conventional PE coated paper solutions, pushing for improved recyclability or the adoption of alternative, more sustainable barrier technologies. Chemical restrictions on substances like PFAS further influence material selection and manufacturing processes. These dynamic policies compel continuous adaptation and innovation within the industry to meet compliance and sustainability goals.
What New Technologies are Shaping Global PE Coated Paper Market?
The global PE coated paper market is undergoing significant transformation fueled by sustainability mandates and consumer preferences. Innovations primarily center on developing alternative barrier coatings that are either fully recyclable or compostable, moving beyond conventional polyethylene. Emerging technologies feature bio based polymers such as PLA and PHA offering comparable performance with a drastically reduced environmental footprint. Advancements in water based and dispersion coatings are enhancing repulpability, critical for integrating PE coated paper into circular economy models. Furthermore, ultrathin coating applications are improving material efficiency without compromising barrier properties for moisture, grease, and oxygen. These technological shifts are pivotal for market players to meet evolving regulatory standards and achieve ambitious environmental targets, ensuring long term viability and growth.
Global PE Coated Paper Market Regional Analysis
Global PE Coated Paper Market
Trends, by Region
Asia-Pacific Market
Revenue Share, 2025
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Dominant Region
Asia Pacific · 41.2% share
Asia Pacific commands a dominant position in the global PE Coated Paper Market, accounting for a significant 41.2% market share. This robust performance is primarily driven by the burgeoning packaging industry across emerging economies like China and India. Rapid urbanization, increasing disposable incomes, and the expanding e-commerce sector fuel the demand for convenient and protective packaging solutions utilizing PE coated paper. Furthermore, the growth of the food and beverage industry, coupled with stringent hygiene regulations, necessitates high-quality, moisture resistant packaging, further bolstering the region's lead. Local manufacturing capabilities and competitive pricing strategies also contribute to Asia Pacific's sustained dominance, making it a pivotal region for market growth and innovation.
Fastest Growing Region
Asia Pacific · 7.9% CAGR
Asia Pacific emerges as the fastest growing region in the global PE Coated Paper Market, projected to exhibit a robust CAGR of 7.9% during the forecast period of 2026 to 2035. This accelerated growth is primarily fueled by rapid urbanization and the burgeoning e-commerce sector across the region. Developing economies like China and India are witnessing a surge in demand for sustainable and food grade packaging solutions, directly impacting PE coated paper consumption. Increased disposable incomes are driving consumer preference for packaged goods, further stimulating market expansion. The expanding food and beverage industry, coupled with stringent regulations favoring safe and hygienic packaging, are key contributing factors to Asia Pacific's unparalleled growth trajectory in this market.
Top Countries Overview
The U.S. is a significant, growing market for PE-coated paper, driven by demand for sustainable packaging and food service applications. While domestic production is substantial, imports play a vital role. Innovation in barrier properties and recycled content is a key trend, with market size exceeding several hundred million dollars and a steady growth rate.
China dominates the global PE coated paper market, driven by its massive manufacturing sector and packaging needs. Local companies and international players contribute to a competitive landscape, with a growing focus on sustainable solutions. The market is experiencing robust growth, fueled by strong domestic demand and increasing exports of various goods requiring specialized packaging solutions.
India is a significant growth market for PE coated paper, driven by expanding packaging and labelling sectors. Domestic production is increasing, yet imports remain crucial, especially for higher-end applications. The market benefits from rising disposable incomes and e-commerce, with sustainability and recyclability gaining traction, impacting future product development and market share.
Impact of Geopolitical and Macroeconomic Factors
Geopolitical stability is crucial for the coated paper market, particularly given its reliance on international trade for raw materials like wood pulp and specialty coatings. Trade disputes or tariffs, especially between major producing and consuming regions like North America, Europe, and Asia Pacific, can disrupt supply chains, increase input costs, and reduce profitability. Furthermore, environmental regulations concerning sustainable forestry and chemical use are tightening globally, influencing material sourcing and manufacturing processes. Countries with robust environmental compliance frameworks might see increased production costs but also gain a competitive edge in environmentally conscious markets. Political instability in resource rich nations could also impact raw material availability and pricing.
Macroeconomic factors significantly shape demand for coated paper. Economic growth drives consumption in key end use industries such as food packaging, pharmaceuticals, and consumer goods. Disposable income levels directly correlate with the demand for packaged products, impacting the market positively during periods of expansion and negatively during recessions. Inflation, particularly energy and chemical inflation, can erode profit margins for manufacturers and potentially lead to price increases for end users. Currency fluctuations affect the competitiveness of exports and imports, influencing production decisions and market share for companies operating across multiple regions. Interest rate changes can impact investment in new production capacities and technological upgrades.
Recent Developments
- March 2025
Graphic Packaging International announced a strategic partnership with a leading sustainable packaging material developer. This collaboration aims to accelerate the development and market adoption of next-generation, compostable PE-coated paper alternatives for food service packaging.
- January 2025
Sappi launched a new line of PE-coated papers with enhanced barrier properties specifically designed for e-commerce food delivery applications. This product innovation addresses the growing demand for moisture and grease resistance in convenience food packaging.
- November 2024
International Paper completed the acquisition of a specialized coating technology firm based in Europe. This acquisition is expected to bolster their capabilities in advanced barrier coatings and expand their sustainable packaging solutions portfolio.
- September 2024
Mondi Group unveiled a new manufacturing facility in Southeast Asia dedicated to producing PE-coated papers with a focus on regional demand. This strategic investment aims to enhance their production capacity and strengthen their presence in the rapidly growing Asian packaging market.
- July 2024
Domtar announced a major investment in R&D to explore bio-based alternatives for polyethylene coatings in their existing paper products. This strategic initiative is driven by increasing consumer and regulatory pressure for more environmentally friendly packaging solutions.
Key Players Analysis
Key players like Domtar, Nippon Paper Industries, and International Paper dominate the global PE coated paper market, leveraging advanced coating technologies and sustainable pulp sourcing. Their strategic initiatives include expanding production capacity, developing lighter weight solutions, and enhancing barrier properties for diverse packaging applications. Market growth is primarily driven by increasing demand for sustainable and convenient food packaging, particularly in quick service restaurants and e-commerce, and the shift from plastics to fiber based alternatives. Companies like Sonoco Products Company and Mondi Group further contribute with innovative product designs and strong supply chain integration.
List of Key Companies:
- Domtar
- Nippon Paper Industries
- International Paper
- Resolute Forest Products
- Sonoco Products Company
- Graphic Packaging International
- Mondi Group
- Sappi
- Smurfit Kappa
- Stora Enso
- WestRock
- BASF
Report Scope and Segmentation
| Report Component | Description |
|---|---|
| Market Size (2025) | USD 28.7 Billion |
| Forecast Value (2035) | USD 45.9 Billion |
| CAGR (2026-2035) | 5.6% |
| Base Year | 2025 |
| Historical Period | 2020-2025 |
| Forecast Period | 2026-2035 |
| Segments Covered |
|
| Regional Analysis |
|
Table of Contents:
List of Figures
List of Tables
Table 1: Global PE Coated Paper Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 2: Global PE Coated Paper Market Revenue (USD billion) Forecast, by Material Type, 2020-2035
Table 3: Global PE Coated Paper Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 4: Global PE Coated Paper Market Revenue (USD billion) Forecast, by Coating Type, 2020-2035
Table 5: Global PE Coated Paper Market Revenue (USD billion) Forecast, by Region, 2020-2035
Table 6: North America PE Coated Paper Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 7: North America PE Coated Paper Market Revenue (USD billion) Forecast, by Material Type, 2020-2035
Table 8: North America PE Coated Paper Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 9: North America PE Coated Paper Market Revenue (USD billion) Forecast, by Coating Type, 2020-2035
Table 10: North America PE Coated Paper Market Revenue (USD billion) Forecast, by Country, 2020-2035
Table 11: Europe PE Coated Paper Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 12: Europe PE Coated Paper Market Revenue (USD billion) Forecast, by Material Type, 2020-2035
Table 13: Europe PE Coated Paper Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 14: Europe PE Coated Paper Market Revenue (USD billion) Forecast, by Coating Type, 2020-2035
Table 15: Europe PE Coated Paper Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 16: Asia Pacific PE Coated Paper Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 17: Asia Pacific PE Coated Paper Market Revenue (USD billion) Forecast, by Material Type, 2020-2035
Table 18: Asia Pacific PE Coated Paper Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 19: Asia Pacific PE Coated Paper Market Revenue (USD billion) Forecast, by Coating Type, 2020-2035
Table 20: Asia Pacific PE Coated Paper Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 21: Latin America PE Coated Paper Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 22: Latin America PE Coated Paper Market Revenue (USD billion) Forecast, by Material Type, 2020-2035
Table 23: Latin America PE Coated Paper Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 24: Latin America PE Coated Paper Market Revenue (USD billion) Forecast, by Coating Type, 2020-2035
Table 25: Latin America PE Coated Paper Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 26: Middle East & Africa PE Coated Paper Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 27: Middle East & Africa PE Coated Paper Market Revenue (USD billion) Forecast, by Material Type, 2020-2035
Table 28: Middle East & Africa PE Coated Paper Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 29: Middle East & Africa PE Coated Paper Market Revenue (USD billion) Forecast, by Coating Type, 2020-2035
Table 30: Middle East & Africa PE Coated Paper Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035