Global Hydrovac Truck (Hydro Excavation) Market Insights, Size, and Forecast By Power Source (Internal Combustion Engine, Electric Motor, Hybrid Engine), By Hydrovac Type (Combination Hydrovac, Vacuum Excavator, Desilting Hydrovac, Hydrovac with Jetting, Hydrovac Trailer), By End Use (Government, Construction Companies, Telecommunication Companies, Mining Companies), By Application (Utility Installation, Telecommunication, Construction, Environmental Clean-up, Mining), By Region (North America, Europe, Asia-Pacific, Latin America, Middle East and Africa), Key Companies, Competitive Analysis, Trends, and Projections for 2026-2035
Key Market Insights
Global Hydrovac Truck (Hydro Excavation) Market is projected to grow from USD 2.68 Billion in 2025 to USD 5.41 Billion by 2035, reflecting a compound annual growth rate of 6.7% from 2026 through 2035. The Hydrovac Truck market encompasses specialized vehicles that utilize pressurized water and a powerful vacuum system to excavate soil and other materials. This non-destructive digging method is preferred for its ability to safely uncover underground infrastructure such as pipelines, cables, and utility lines, minimizing the risk of damage compared to traditional mechanical excavation. Key drivers propelling market expansion include the increasing focus on worker safety regulations across various industries, the rising investment in infrastructure development and maintenance projects globally, and the growing demand for accurate and less disruptive excavation techniques. Furthermore, the imperative to protect delicate underground assets during construction and repair operations significantly contributes to the adoption of hydrovac technology. While the market exhibits robust growth, challenges such as the high initial capital investment required for these specialized trucks and the operational costs associated with water usage and disposal of excavated material may act as minor restraints. However, opportunities abound in technological advancements, particularly in developing more fuel-efficient and environmentally friendly hydrovac systems.
Global Hydrovac Truck (Hydro Excavation) Market Value (USD Billion) Analysis, 2025-2035
2025 - 2035
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A significant trend shaping the market is the ongoing innovation in power sources, with a gradual shift towards more sustainable alternatives. While Internal Combustion Engine powered hydrovacs currently dominate the market, there is increasing research and development into electric and hybrid options, driven by environmental regulations and a desire for reduced operational noise and emissions. The market is also witnessing a trend towards larger capacity and more versatile hydrovac trucks capable of handling a wider range of excavation tasks and soil types. Moreover, integration of telematics and IoT solutions for enhanced fleet management, predictive maintenance, and operational efficiency is becoming more prevalent. In terms of regional dynamics, North America maintains its dominance in the global hydrovac truck market. This is primarily attributed to stringent safety regulations in the construction and utility sectors, significant investments in infrastructure upgrades, and a well-established market for specialized equipment.
Meanwhile, Asia Pacific is poised to emerge as the fastest growing region, driven by rapid urbanization, substantial infrastructure development projects across countries like China and India, and increasing awareness of the benefits of non-destructive excavation. The rising adoption of advanced construction techniques and growing emphasis on worker safety in the region are also key factors fueling this growth. Key players such as Vermeer, Terex, Camel Environmental, Vacall, Hydro Excavation Inc., Westech Environmental, Custom Vacuum Equipment, Spartan Tools, Aquatech, and Ditch Witch are actively engaged in competitive strategies. These strategies include expanding product portfolios, focusing on technological innovation to improve efficiency and reduce environmental impact, and strengthening their distribution networks to cater to a global customer base. Strategic partnerships and acquisitions are also common tactics employed to enhance market presence and address evolving customer needs in diverse application areas, including municipal, oil & gas, and construction sectors.
Quick Stats
Market Size (2025):
USD 2.68 BillionProjected Market Size (2035):
USD 5.41 BillionLeading Segment:
Internal Combustion Engine (92.8% Share)Dominant Region (2025):
North America (45.2% Share)CAGR (2026-2035):
6.7%
Global Hydrovac Truck (Hydro Excavation) Market Emerging Trends and Insights
Smart Hydrovac Technology Integration for Enhanced Efficiency
Smart hydrovac technology integration is revolutionizing the global hydro excavation market by significantly boosting operational efficiency. This trend involves incorporating advanced digital systems, IoT sensors, and AI driven analytics into hydrovac trucks. Operators benefit from real time data on soil conditions, vacuum power, and water pressure, optimizing their excavation processes. GPS mapping and remote diagnostics further enhance productivity and predictive maintenance. These smart features lead to faster job completion times, reduced fuel consumption, and minimized water usage. Furthermore, improved precision helps prevent damage to underground utilities, enhancing safety and reducing repair costs. This integration empowers operators with intelligent tools for more effective, sustainable, and safer hydro excavation operations.
Robotics and Automation Reshaping Hydro Excavation Practices
Robotics and automation are revolutionizing hydro excavation, enhancing safety and efficiency. Automated systems like robotic arms and remote operated vehicles eliminate the need for human entry into hazardous trenches, reducing injuries and exposure risks. These robots, equipped with advanced sensors and precision nozzles, accurately locate and remove soil around underground utilities, preventing costly damages. Automated data collection and mapping capabilities provide real time insights into excavation progress and utility locations. This integration significantly improves project timelines, lowers labor costs, and minimizes environmental impact by optimizing water usage and spoil management. The trend underscores a shift towards more intelligent, precise, and safer hydro excavation methodologies across the globe.
Sustainable Practices Driving Eco Friendly Hydrovac Solutions
Sustainable practices are significantly influencing the global hydrovac truck market. There is a growing demand for eco friendly solutions as companies prioritize environmental stewardship. Hydrovac technology, inherently less invasive than traditional excavation, is being further refined to minimize its ecological footprint. Manufacturers are innovating with quieter engines, reduced emission systems, and more efficient water recycling capabilities. This shift reflects a broader industry trend towards greener construction and utility maintenance. Clients are increasingly selecting hydrovac providers who demonstrate strong commitments to sustainability, viewing it as a key differentiator. The focus is on cleaner operations, lower resource consumption, and reduced environmental impact throughout the excavation process, positioning eco friendly hydrovac solutions as a premium and preferred option.
What are the Key Drivers Shaping the Global Hydrovac Truck (Hydro Excavation) Market
Increasing Demand for Safer and Non-Destructive Excavation Methods
The surging demand for safer and less destructive excavation methods is a primary driver in the hydrovac truck market. Traditional digging techniques, involving mechanical excavators and manual labor, frequently lead to damaging underground utilities like gas lines, water pipes, and communication cables. Such incidents result in costly repairs, service disruptions, environmental hazards, and potential injury or fatality. Hydrovac technology offers a precise and non invasive alternative, utilizing pressurized water and a powerful vacuum to break up and remove soil. This method significantly reduces the risk of striking vital infrastructure, protecting both assets and personnel. As industries and municipalities prioritize safety and minimize infrastructure damage, the adoption of hydrovac trucks escalates. This shift underscores a growing preference for efficient, accurate, and gentle excavation solutions across various sectors, fueling market expansion.
Growing Infrastructure Development and Maintenance Projects
Growing infrastructure development and maintenance projects significantly fuel the hydrovac truck market. As countries worldwide invest heavily in building new roads, bridges, pipelines, communication networks, and utility systems, the need for precise, non destructive excavation methods increases. Traditional digging poses risks to existing underground utilities, leading to costly damage and project delays. Hydrovac technology offers a safer and more efficient alternative, utilizing high pressure water and a powerful vacuum to excavate soil without damaging buried lines. This precision is crucial for safely installing new infrastructure components and for maintaining aging systems, including repairing leaks, replacing old pipes, and upgrading electrical grids. The ongoing expansion and upkeep of urban and rural infrastructure creates a constant demand for hydrovac services, driving the adoption of these specialized trucks across construction, utility, and municipal sectors.
Stringent Regulations and Safety Standards in Excavation Practices
Stringent regulations and safety standards are a significant driver in the global hydrovac truck market. Governments and industry bodies worldwide are increasingly enforcing stricter rules for excavation practices to minimize risks to workers, infrastructure, and the environment. Traditional digging methods, such as mechanical excavation, often lead to utility strikes, costly repairs, and potential injuries or fatalities. Hydro excavation, also known as vacuum excavation, offers a non destructive, safer alternative. Its precision and ability to locate underground utilities without direct contact significantly reduce the likelihood of accidents. This growing emphasis on safety and compliance with rigorous regulations compels contractors and municipalities to adopt hydrovac technology, thereby fueling demand for hydro excavation services and equipment across the globe.
Global Hydrovac Truck (Hydro Excavation) Market Restraints
High Initial Investment & Operational Costs Restrict Adoption
High initial investment and operational costs significantly restrict the widespread adoption of hydrovac trucks. The sophisticated machinery, powerful vacuum systems, and high pressure water jets necessary for effective hydro excavation demand substantial upfront capital. Purchasing these specialized vehicles represents a significant financial commitment for companies, particularly smaller businesses or those entering the market. Beyond the acquisition cost, ongoing operational expenses further impede broader adoption. Fuel consumption for both the truck and the auxiliary engine, maintenance for complex hydraulic and vacuum systems, and the cost of skilled operators contribute to higher running expenses compared to traditional excavation methods. This combined financial burden makes the technology less accessible and slows market penetration.
Lack of Standardized Regulations & Awareness Hinders Growth
The Global Hydrovac Truck market faces significant hurdles due to the absence of unified industry standards and a general lack of understanding regarding the technology's benefits. Without widely adopted regulations for operation, safety, and equipment specifications, service quality varies across regions. This inconsistency creates uncertainty for potential customers and municipalities, making it difficult for them to trust the reliability and safety of hydro excavation services. Furthermore, limited awareness among construction companies, utility providers, and public works departments about the efficiency, precision, and reduced environmental impact of hydrovac trucks restricts demand. Many still rely on traditional, more disruptive excavation methods, unaware of the advanced, non destructive alternative. This dual challenge of varying standards and insufficient education fundamentally impedes wider adoption and market expansion.
Global Hydrovac Truck (Hydro Excavation) Market Opportunities
Expanding Hydrovac Adoption for Critical Infrastructure Upgrades and Utility Strike Prevention
The global imperative to upgrade aging critical infrastructure presents a significant hydrovac adoption opportunity. Urbanization and development across regions like Asia Pacific necessitate extensive underground utility work, from replacing outdated pipes and cables to installing new communication networks. Traditional excavation methods pose high risks of utility strikes, leading to costly damages, service disruptions, and safety hazards. Hydrovac trucks offer a superior solution by safely and precisely exposing buried infrastructure using pressurized water and vacuum, preventing accidental strikes. This non destructive excavation method is crucial for potholing, trenching, and cleaning around sensitive assets. The rising financial and safety consequences of utility damage, coupled with increasingly stringent regulations, compel construction and utility companies to embrace hydrovac technology. This demand fuels market growth for specialized equipment and services, positioning hydrovac as an indispensable tool for ensuring project integrity, worker safety, and the uninterrupted delivery of essential services during critical infrastructure modernization efforts worldwide.
Hydrovac Market Growth Driven by Enhanced Operational Efficiency and Sustainable Excavation Practices
The hydrovac market is experiencing robust growth fueled by a shift towards more efficient and sustainable excavation methods. Operators increasingly recognize hydrovac trucks as superior alternatives to traditional mechanical digging due to their unparalleled operational advantages. These trucks enable precise, non destructive excavation, significantly reducing the risk of damaging buried utilities. This precision translates into substantial time and cost savings for projects, enhancing overall operational efficiency. Furthermore, the method’s reliance on pressurized water and vacuum suction minimizes soil disruption and environmental impact, aligning with escalating demands for greener construction and infrastructure development. Companies are adopting hydrovac technology to meet stringent environmental regulations and demonstrate commitment to sustainable practices. This confluence of efficiency gains and ecological responsibility positions hydrovac technology as an indispensable tool, driving its expansion across diverse sectors and geographic regions, particularly in rapidly developing areas where new infrastructure requires careful utility management.
Global Hydrovac Truck (Hydro Excavation) Market Segmentation Analysis
Key Market Segments
By Application
- •Utility Installation
- •Telecommunication
- •Construction
- •Environmental Clean-up
- •Mining
By Hydrovac Type
- •Combination Hydrovac
- •Vacuum Excavator
- •Desilting Hydrovac
- •Hydrovac with Jetting
- •Hydrovac Trailer
By End Use
- •Government
- •Construction Companies
- •Telecommunication Companies
- •Mining Companies
By Power Source
- •Internal Combustion Engine
- •Electric Motor
- •Hybrid Engine
Segment Share By Application
Share, By Application, 2025 (%)
- Utility Installation
- Telecommunication
- Construction
- Environmental Clean-up
- Mining
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Why is the Internal Combustion Engine segment dominating the Global Hydrovac Truck Hydro Excavation Market?
The Internal Combustion Engine ICE segment holds a substantial majority share primarily due to its proven power, robust performance, and reliability crucial for demanding excavation tasks. These engines offer superior torque and horsepower necessary to operate powerful vacuum systems and high pressure water jets over extended periods, a critical requirement for applications across Construction, Mining, and Environmental Clean up. The existing infrastructure for fuel and maintenance, coupled with the ability to operate in remote locations without readily available electrical grids, further cements their widespread adoption among various end users.
Which application segments primarily drive demand for hydrovac trucks globally?
Utility Installation and Telecommunication emerge as leading application segments driving significant demand for hydrovac trucks. These sectors consistently require precise and non destructive excavation to safely expose, repair, or install underground infrastructure like pipelines, cables, and fiber optics. The inherent safety and efficiency of hydrovac technology in preventing damage to existing utilities make it indispensable. Additionally, Construction and Environmental Clean up also contribute substantially, leveraging hydrovacs for trenching, potholing, and spill recovery operations.
How do different hydrovac types and end users influence market dynamics?
The market dynamics are significantly shaped by the interplay of diverse hydrovac types and end user needs. Combination Hydrovacs, offering both vacuum and jetting capabilities, are highly sought after by Construction Companies and Government entities due to their versatility in handling multiple tasks efficiently. While specialized units like Desilting Hydrovacs cater to specific Environmental Clean up requirements, the broad utility of combination units makes them a staple. Telecommunication Companies and Mining Companies also seek specific types optimized for their unique excavation challenges, driving demand for robust and reliable equipment tailored to their operational environments.
Global Hydrovac Truck (Hydro Excavation) Market Regulatory and Policy Environment Analysis
The global hydrovac truck market is shaped by evolving regulatory frameworks emphasizing environmental protection, worker safety, and critical infrastructure preservation. Policies increasingly mandate non destructive excavation methods, boosting hydrovac adoption over traditional mechanical digging. Regulations concerning underground utility damage prevention, such as "call before you dig" initiatives, are widespread, compelling industries to utilize precision excavation. Worker safety standards, often derived from Occupational Safety and Health Administration OSHA principles, govern excavation practices and equipment operation. Environmental regulations dictate slurry disposal and water management, influencing operational costs and technological innovation towards more sustainable solutions. Vehicle emissions and noise standards also impact truck manufacturing and deployment. These diverse policies, though varying regionally, consistently promote safer, more efficient, and environmentally responsible excavation practices, driving demand for compliant and advanced hydrovac solutions across industries.
Which Emerging Technologies Are Driving New Trends in the Market?
The Global Hydrovac Truck market is experiencing significant technological advancements. Innovations are primarily focused on enhancing operational efficiency, safety, and environmental sustainability. Emerging technologies include the integration of advanced telematics and IoT systems for real-time diagnostics, predictive maintenance, and optimized resource allocation, boosting productivity and reducing downtime.
Automation plays a crucial role, with remote controlled booms and robotic attachments increasing precision in excavation and improving worker safety in hazardous conditions. The shift towards electrification is prominent, with electric and hybrid hydrovac models gaining traction, drastically reducing emissions and noise pollution while meeting stringent environmental standards. Water recycling and filtration systems are becoming standard, minimizing water consumption and waste disposal. Furthermore, enhanced sensor technologies and AI driven analytics are improving underground utility detection, preventing costly damages and ensuring safer worksites for critical infrastructure projects.
Global Hydrovac Truck (Hydro Excavation) Market Regional Analysis
Global Hydrovac Truck (Hydro Excavation) Market
Trends, by Region
North America Market
Revenue Share, 2025
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Dominant Region
North America · 45.2% share
North America stands as the dominant region in the global hydrovac truck market, commanding a significant 45.2% market share. This leadership is fueled by several key factors. Extensive oil and gas infrastructure, particularly pipelines requiring precise and non destructive excavation for maintenance and repairs, drives substantial demand. Furthermore, the region’s aging underground utilities in urban areas necessitate frequent trenchless excavation, making hydrovac technology indispensable. Strict safety regulations promoting safer digging practices over traditional mechanical methods also contribute to its widespread adoption. Robust construction activity, especially for large scale infrastructure projects, further solidifies North America’s leading position, as hydrovac trucks offer efficiency and minimal environmental impact for site preparation and utility installation.
Fastest Growing Region
Asia Pacific · 9.2% CAGR
Asia Pacific emerges as the fastest growing region in the global hydrovac truck market, projected to expand at a compelling 9.2% CAGR from 2026 to 2035. This significant growth is fueled by rapid urbanization and infrastructure development across key economies. Increasing government investments in smart city projects and essential utilities like water and wastewater management necessitate efficient and non destructive excavation solutions. Strict environmental regulations driving the adoption of safer and more precise digging methods further bolster market expansion. The rising awareness of underground utility damage prevention among contractors and municipalities is also a primary catalyst for the widespread adoption of hydrovac technology in the region.
Impact of Geopolitical and Macroeconomic Factors
Geopolitical tensions influence the hydrovac market through resource availability and trade disruptions. Supply chain vulnerabilities, exacerbated by conflicts, elevate manufacturing costs for specialized components. Regional instability deters infrastructure projects, reducing demand for hydro excavation services crucial for urban development and utilities. Environmental regulations, however, drive adoption as governments increasingly mandate non destructive excavation, bolstering market resilience against localized conflicts.
Macroeconomic shifts significantly impact hydrovac demand. Infrastructure spending, propelled by government stimulus or private investment, directly correlates with market growth. Interest rate fluctuations affect financing for both manufacturers and end users, impacting purchasing power. Energy prices influence operational costs for these fuel intensive vehicles. Inflationary pressures across materials and labor increase service costs, potentially dampening demand from budget sensitive sectors, while technological advancements like automation create new market segments.
Recent Developments
- March 2025
Vermeer announced the launch of its new eco-friendly hydrovac truck series, the 'Vermeer H-Series Eco'. This series incorporates advanced filtration systems and lower emissions engines to meet stringent environmental regulations and reduce operational impact.
- January 2025
Terex finalized its acquisition of a controlling stake in Custom Vacuum Equipment. This strategic move aims to expand Terex's product portfolio in specialized vacuum excavation solutions and strengthen its market presence in North America.
- November 2024
Camel Environmental and Aquatech formed a strategic partnership to co-develop smart hydrovac systems with integrated IoT capabilities. This collaboration will focus on real-time data monitoring, predictive maintenance, and enhanced operational efficiency for their global customer base.
- February 2025
Hydro Excavation, Inc. launched its new 'Urban Pro' compact hydrovac truck, specifically designed for navigating congested urban environments and accessing confined spaces. This smaller footprint model offers increased maneuverability and reduced noise levels, making it ideal for city infrastructure projects.
Key Players Analysis
Vermeer and Terex lead the Global Hydrovac Truck market, offering a range of hydro excavation equipment utilizing advanced vacuum and water jet technologies. Their strategic focus on durability, efficiency, and safety innovations drives market growth. Companies like Vacall and Camel Environmental also contribute significantly with their specialized product lines and regional market strengths, all capitalizing on increasing demand for trenchless excavation and utility maintenance.
List of Key Companies:
- Vermeer
- Terex
- Camel Environmental
- Vacall
- Hydro Excavation, Inc.
- Westech Environmental
- Custom Vacuum Equipment
- Spartan Tools
- Aquatech
- Ditch Witch
- Sewer Equipment Company
- Loader King
Report Scope and Segmentation
| Report Component | Description |
|---|---|
| Market Size (2025) | USD 2.68 Billion |
| Forecast Value (2035) | USD 5.41 Billion |
| CAGR (2026-2035) | 6.7% |
| Base Year | 2025 |
| Historical Period | 2020-2025 |
| Forecast Period | 2026-2035 |
| Segments Covered |
|
| Regional Analysis |
|
Table of Contents:
List of Figures
List of Tables
Table 1: Global Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 2: Global Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Hydrovac Type, 2020-2035
Table 3: Global Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 4: Global Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Power Source, 2020-2035
Table 5: Global Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Region, 2020-2035
Table 6: North America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 7: North America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Hydrovac Type, 2020-2035
Table 8: North America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 9: North America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Power Source, 2020-2035
Table 10: North America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Country, 2020-2035
Table 11: Europe Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 12: Europe Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Hydrovac Type, 2020-2035
Table 13: Europe Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 14: Europe Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Power Source, 2020-2035
Table 15: Europe Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 16: Asia Pacific Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 17: Asia Pacific Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Hydrovac Type, 2020-2035
Table 18: Asia Pacific Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 19: Asia Pacific Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Power Source, 2020-2035
Table 20: Asia Pacific Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 21: Latin America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 22: Latin America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Hydrovac Type, 2020-2035
Table 23: Latin America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 24: Latin America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Power Source, 2020-2035
Table 25: Latin America Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 26: Middle East & Africa Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 27: Middle East & Africa Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Hydrovac Type, 2020-2035
Table 28: Middle East & Africa Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 29: Middle East & Africa Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Power Source, 2020-2035
Table 30: Middle East & Africa Hydrovac Truck (Hydro Excavation) Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035