Global Hydro Excavator Truck Market Insights, Size, and Forecast By Fuel Type (Diesel, Natural Gas, Electric), By End Use (Public Sector, Private Sector), By Application (Construction, Telecommunications, Utilities, Mining), By Type (Vacuum Excavators, Hydro Excavators, Combination Trucks), By Region (North America, Europe, Asia-Pacific, Latin America, Middle East and Africa), Key Companies, Competitive Analysis, Trends, and Projections for 2026-2035
Key Market Insights
Global Hydro Excavator Truck Market is projected to grow from USD 3.4 Billion in 2025 to USD 6.9 Billion by 2035, reflecting a compound annual growth rate of 7.6% from 2026 through 2035. The hydro excavator truck market involves specialized vehicles that utilize high pressure water and a powerful vacuum system to safely and efficiently excavate soil and other materials. This non destructive excavation method offers significant advantages over traditional mechanical digging, reducing the risk of damaging underground utilities such as pipelines, electrical cables, and fiber optic lines. Key drivers propelling market expansion include stringent regulations promoting worker safety and environmental protection across various industries, a rising focus on infrastructure development and maintenance activities globally, and the increasing adoption of trenchless technologies. The inherent safety benefits of hydro excavation, minimizing utility strikes and associated repair costs, are a significant draw for municipalities, construction companies, and utility providers. Furthermore, the versatility of these trucks in handling diverse applications, from potholing and trenching to debris removal and culvert cleaning, contributes to their growing demand. However, the high initial capital investment required for these specialized vehicles and the operational costs associated with water usage and disposal pose potential restraints to market growth. Despite these challenges, the expanding scope of applications and technological advancements offer promising opportunities for market participants.
Global Hydro Excavator Truck Market Value (USD Billion) Analysis, 2025-2035
2025 - 2035
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Important trends shaping the market include the growing integration of telematics and IoT solutions for enhanced operational efficiency and predictive maintenance, a shift towards more sustainable and environmentally friendly designs, and the development of more compact and maneuverable hydro excavators suited for urban environments. The market also sees a trend towards larger capacity tanks and more powerful vacuum systems to improve productivity and reduce downtime on project sites. North America stands as the dominant region in the global hydro excavator truck market, primarily due to well established infrastructure, stringent safety regulations, a strong emphasis on utility protection, and the early adoption of advanced excavation technologies. This region benefits from significant investments in new construction and infrastructure repair projects, fueling consistent demand for hydro excavators.
Meanwhile, Asia Pacific is emerging as the fastest growing region, driven by rapid urbanization, substantial infrastructure development initiatives across countries like China and India, and increasing awareness of the benefits of non destructive excavation techniques. The region's burgeoning construction sector and the need to upgrade aging utility networks are creating fertile ground for market expansion. Diesel powered hydro excavator trucks currently hold the largest market share, owing to their robust performance, widespread availability, and established fueling infrastructure. Key players in this competitive landscape, including NiteHawk, C.A. F. Industries, Super Products, Vermeer, Jetstream, Tennant, Guzzler, Federal Signal, HiVac, and Rhino, are actively pursuing strategies such as product innovation, geographical expansion, and strategic partnerships to strengthen their market positions. Their focus remains on developing more efficient, versatile, and environmentally conscious hydro excavation solutions to cater to evolving customer needs and capitalize on emerging market opportunities.
Quick Stats
Market Size (2025):
USD 3.4 BillionProjected Market Size (2035):
USD 6.9 BillionLeading Segment:
Diesel (85.4% Share)Dominant Region (2025):
North America (45.2% Share)CAGR (2026-2035):
7.6%
What is Hydro Excavator Truck?
A Hydro Excavator Truck uses high pressure water and a powerful vacuum to safely and precisely excavate soil and other materials. Water jetting loosens earth, while the vacuum system extracts the slurry into a debris tank on the truck. This non destructive digging method prevents damage to underground utilities like gas lines, water pipes, and electrical cables. Its significance lies in offering a safer alternative to traditional mechanical excavation, reducing risks of costly utility strikes and injuries. Applications include potholing, trenching, precise digging around sensitive infrastructure, and debris cleanup, making it an essential tool for construction and utility maintenance.
What are the Trends in Global Hydro Excavator Truck Market
Smart Hydro Excavators IoT Integration
Electric and Hybrid Hydro Excavation Solutions
Autonomous and Semi Autonomous Hydro Excavator Systems
Enhanced Safety and Precision for Hydro Excavation
Sustainable Water Management in Hydro Excavation
Smart Hydro Excavators IoT Integration
Smart hydro excavators are increasingly integrating Internet of Things (IoT) technologies. This trend focuses on enhancing operational efficiency and safety through real time data collection and analysis. Sensors embedded within excavation equipment monitor crucial parameters such as water pressure, suction power, digging depth, and even soil composition. This data is wirelessly transmitted to cloud platforms where advanced algorithms process it.
Operators and fleet managers gain unprecedented insights into equipment performance allowing for proactive maintenance scheduling and optimized work flows. Predictive analytics can identify potential equipment failures before they occur minimizing downtime. Furthermore IoT integration facilitates remote monitoring and diagnostics improving responsiveness to field issues. This connectivity also enables better compliance with safety regulations by tracking operational limits and environmental conditions fostering a more efficient and secure excavation process globally.
Electric and Hybrid Hydro Excavation Solutions
Electric and hybrid hydro excavation solutions are gaining traction, reflecting a significant shift towards sustainability and operational efficiency within the global hydro excavator truck market. Traditional diesel powered units face increasing pressure from environmental regulations and rising fuel costs. Electric and hybrid options offer reduced emissions and a quieter operation, making them ideal for urban environments and sensitive areas where noise pollution is a concern. These innovative solutions also promise lower long term operating costs due to reduced fuel consumption and potentially lower maintenance requirements. As battery technology advances and charging infrastructure improves, the viability and appeal of electric and hybrid hydro excavation trucks will continue to grow, positioning them as a key driver of modernization in the industry. This trend underscores a broader move towards greener, more efficient industrial equipment.
What are the Key Drivers Shaping the Global Hydro Excavator Truck Market
Growing Infrastructure Development & Urbanization
Stringent Safety Regulations & Environmental Compliance
Increased Adoption in Utility & Construction Sectors
Advancements in Hydro Excavation Technology
Rising Demand for Non-Destructive Excavation Methods
Growing Infrastructure Development & Urbanization
Growing infrastructure development and urbanization are powerful drivers for the global hydro excavator truck market. As populations expand and cities grow, there is an escalating need for new residential, commercial, and industrial buildings, along with improved public utilities. This includes extensive construction of roads, bridges, railways, and pipelines for water, sewer, gas, and electricity. Hydro excavators are increasingly preferred for these projects due to their non destructive excavation capabilities. They efficiently expose existing underground infrastructure without damaging vital lines, minimizing costly repairs and project delays. This precision and safety make them indispensable tools in the complex and sensitive environments of modern urban development and expanding infrastructure networks.
Stringent Safety Regulations & Environmental Compliance
Strict safety regulations and increasing environmental compliance demands are significant drivers in the global hydro excavator truck market. These mandates compel industries to adopt safer, more sustainable excavation methods. Traditional mechanical digging poses risks to underground utilities and workers, and often results in considerable environmental disruption. Hydro excavation, leveraging high pressure water and vacuum, offers a precise, non destructive alternative. Its ability to minimize collateral damage to buried infrastructure, reduce the risk of worker injury, and eliminate the need for significant ground disturbance aligns perfectly with stringent safety protocols and environmental protection policies. This regulatory push is accelerating the adoption of hydro excavators across various sectors, recognizing their superior safety and environmental performance.
Increased Adoption in Utility & Construction Sectors
The growing recognition of hydro excavator trucks as superior alternatives to traditional excavation methods is a key driver. Across the utility and construction sectors, companies are increasingly adopting these trucks due to their enhanced precision, reduced environmental impact, and improved safety profiles. Hydro excavation minimizes damage to underground infrastructure like pipes and cables, a critical advantage for utilities working in congested urban areas. Construction firms leverage the technology for efficient trenching, potholing, and debris removal, accelerating project timelines and lowering labor costs. The ability to operate in diverse soil conditions and tighter spaces further fuels this shift. This widespread embrace by both utility providers and construction companies significantly contributes to the expanding global market for hydro excavator trucks, pushing demand upwards as more projects integrate this technology.
Global Hydro Excavator Truck Market Restraints
Lack of Skilled Operators and Training Programs
The global hydro excavator truck market faces a significant restraint from the scarcity of skilled operators and comprehensive training programs. Operating these advanced machines requires specialized knowledge in hydraulics, safety protocols, and excavation techniques to maximize efficiency and prevent accidents. Without a sufficient pool of adequately trained personnel, companies struggle to fully utilize their hydro excavator fleets, leading to underperformance and delayed project completion. The high cost and time commitment associated with establishing robust training initiatives further exacerbate this issue, particularly for smaller firms or those entering new markets. This shortage not only limits the adoption and effective deployment of hydro excavator trucks but also increases operational risks and potential for equipment damage. Addressing this restraint necessitates industry wide investment in standardized training curricula and accessible certification programs to cultivate a competent workforce capable of meeting market demands.
High Initial Capital Investment and Operating Costs
The substantial upfront expenditure required for purchasing new hydro excavator trucks presents a significant barrier to entry and expansion for many businesses. These specialized vehicles incorporate advanced hydraulic systems, powerful vacuum capabilities, and sophisticated controls, all contributing to a high initial purchase price. Beyond the acquisition cost, companies must also account for considerable ongoing operational expenses. These include the procurement of specialized training for operators, the regular maintenance of complex machinery, and the consumption of significant amounts of fuel and water. Furthermore, there are expenses related to the disposal of extracted materials, specialized insurance, and the necessity of obtaining various permits. These combined financial demands can deter smaller businesses and those with limited capital from investing in or expanding their fleet of hydro excavator trucks, thereby slowing market penetration.
Global Hydro Excavator Truck Market Opportunities
Smart City & Utility Upgrades: Driving Demand for Precision Non-Destructive Excavation Solutions
Smart city initiatives and critical utility infrastructure upgrades are proliferating worldwide, particularly in rapidly urbanizing regions. These modernization projects involve significant underground work, from installing advanced sensors and fiber optic networks to replacing aging water and gas lines. The inherent complexity and density of existing utility networks necessitate highly accurate and safe excavation methods. Traditional mechanical excavation poses high risks of damaging sensitive underground assets, leading to costly service disruptions and repairs. Hydro excavators provide an essential non destructive alternative. They utilize pressurized water and a powerful vacuum to precisely expose buried infrastructure without causing harm. This precise, damage free capability is invaluable for safely locating, maintaining, and upgrading critical utilities. As cities evolve to become smarter and more interconnected, the imperative to protect existing infrastructure while integrating new systems grows. Consequently, the global demand for hydro excavator trucks, which enable efficient and secure subterranean work, is powerfully driven by this sustained wave of smart city and utility modernization efforts.
Next-Gen Hydro Excavation: Market for Automated, Electric, and IoT-Integrated Trucks
The global hydro excavator market presents a significant opportunity in next generation trucks, driven by rising demand for automated, electric, and IoT integrated solutions. Automated capabilities promise enhanced safety, precision, and consistency, drastically reducing manual labor and human error on job sites. Electric powertrains offer substantial environmental benefits through zero emissions and quieter operation, meeting stringent regulations and corporate sustainability targets while also lowering fuel and maintenance costs. IoT integration revolutionizes fleet management by enabling real time data analytics, remote diagnostics, and predictive maintenance. This advanced connectivity empowers optimized performance, improved safety protocols, and valuable insights for project planning. Companies embracing these innovative technologies can capture a growing segment of the market, particularly in rapidly developing regions like Asia Pacific, by offering superior performance, environmental compliance, and enhanced operational efficiency. This strategic shift addresses increasing customer expectations for smarter, cleaner, and more cost effective excavation methods, creating a strong competitive advantage.
Global Hydro Excavator Truck Market Segmentation Analysis
Key Market Segments
By Application
- •Construction
- •Telecommunications
- •Utilities
- •Mining
By Type
- •Vacuum Excavators
- •Hydro Excavators
- •Combination Trucks
By Fuel Type
- •Diesel
- •Natural Gas
- •Electric
By End Use
- •Public Sector
- •Private Sector
Segment Share By Application
Share, By Application, 2025 (%)
- Construction
- Telecommunications
- Utilities
- Mining
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Why is Fuel Type Diesel dominating the Global Hydro Excavator Truck Market?
The dominance of Diesel as a fuel type stems from its long standing reliability and widespread infrastructure. Diesel engines offer superior torque and power essential for heavy duty excavation tasks, often operating in remote or demanding environments where refueling alternatives are scarce. Its proven performance and operational efficiency in industrial applications contribute significantly to its commanding market share across various end use sectors.
Which application segments are driving the primary demand for hydro excavator trucks?
The Utilities and Construction sectors are key drivers of demand. Utilities constantly require precise excavation for repairing and maintaining underground infrastructure such as gas lines, water pipes, and electrical cables, where non destructive methods are paramount. Similarly, the Construction sector utilizes these trucks for new infrastructure development and site preparation, needing accurate soil removal without damaging existing systems.
How do different truck types cater to varying market needs?
Hydro Excavators, as a dedicated type, address the core need for non destructive digging, offering precision and safety crucial for sensitive underground infrastructure. Vacuum Excavators serve similar purposes but might differ in their specific applications or material handling capabilities. Combination Trucks offer versatility, combining different functions into a single unit, appealing to users seeking multi purpose equipment for diverse operational requirements across various end use segments.
What Regulatory and Policy Factors Shape the Global Hydro Excavator Truck Market
The global hydro excavator truck market navigates a stringent regulatory landscape shaped by safety, environmental, and infrastructure protection policies. Worker safety mandates, often mirroring OSHA or national equivalents, dictate operational procedures and equipment design, ensuring personnel wellbeing during excavation. Environmental regulations are paramount, particularly concerning the compliant disposal and management of waste slurry generated, alongside increasingly strict engine emission standards like EPA Tier 4 or Euro VI equivalents for the vehicles themselves. A significant market driver stems from policies advocating non destructive excavation methods. These regulations, frequently enacted by municipalities or federal agencies, aim to prevent damage to vital underground utilities, fostering hydro excavation adoption. Permitting requirements for excavation projects vary globally, adding layers of compliance complexity. Furthermore, operator training and certification standards are becoming more prevalent, promoting skilled deployment and overall market professionalism.
What New Technologies are Shaping Global Hydro Excavator Truck Market?
Innovations in the global hydro excavator truck market are significantly reshaping operational efficiency and safety. A major trend involves integrating advanced automation and remote control systems, enabling operators to manage tasks with increased precision from safer distances. Artificial intelligence and machine learning are emerging for predictive maintenance, optimizing digging patterns, and accurately identifying subsurface utilities, thereby minimizing damage risks. Advanced sensing technologies such as Ground Penetrating Radar GPR and LiDAR are increasingly integrated for real time mapping of underground infrastructure, enhancing positional accuracy. The market is also seeing a crucial shift towards electric and hybrid powertrain options, addressing environmental concerns by reducing emissions and noise pollution while improving fuel efficiency. Furthermore, data analytics and telematics are becoming vital for optimizing fleet management, monitoring performance, and streamlining maintenance schedules, contributing to a smarter, more sustainable excavation future. These technologies collectively drive greater productivity and worker protection.
Global Hydro Excavator Truck Market Regional Analysis
Global Hydro Excavator Truck Market
Trends, by Region
North America Market
Revenue Share, 2025
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Dominant Region
North America · 45.2% share
North America represents a dominant region in the Global Hydro Excavator Truck Market, holding a substantial 45.2% market share. This dominance is driven by robust infrastructure development projects across the United States and Canada, coupled with stringent safety regulations promoting non destructive digging methods. The region benefits from early adoption of hydro excavation technology, continuous innovation from key manufacturers, and a well established rental market for specialized equipment. High investment in utility maintenance and expansion further solidifies North America's leading position, showcasing strong demand for efficient and safe excavation solutions. The presence of major industry players and a mature construction sector contribute significantly to this regional stronghold.
Fastest Growing Region
Asia Pacific · 9.2% CAGR
Asia Pacific is projected to be the fastest growing region in the global hydro excavator truck market with a remarkable CAGR of 9.2% during the forecast period of 2026 to 2035. This accelerated growth is primarily driven by extensive infrastructure development projects across emerging economies like India and Southeast Asian nations. Rapid urbanization and the expansion of smart city initiatives are significantly boosting demand for efficient and non destructive excavation solutions. Furthermore increasing environmental awareness and stringent regulations regarding traditional excavation methods are propelling the adoption of hydro excavation technology. The region's robust industrialization and growing investments in utility upgrades also contribute substantially to this impressive growth trajectory.
Top Countries Overview
The U.S. is a major driver in the global hydro excavator truck market, fueled by robust infrastructure development and a strong emphasis on safe, non-destructive digging. Demand from utilities, municipalities, and construction sectors is high. North America dominates the market share, with key players investing heavily in innovation and technology. Strict safety regulations further bolster market growth, making the U.S. a critical hub for industry advancements and adoption.
China dominates the global hydro excavator truck market due to its large infrastructure projects and robust domestic manufacturing. The nation's rapid urbanization and extensive construction drive significant demand. Chinese brands benefit from cost efficiencies and governmental support, enabling competitive pricing and advanced technological integration. This positions China as both a major producer and consumer, influencing market trends and export dynamics in the expanding global industry.
India's hydro excavator truck market is emerging, driven by infrastructure development and utility projects. Adoption rates are increasing due to efficiency and safety benefits over traditional methods. However, the market is still nascent, with a preference for imports and local assembly over domestic manufacturing. Growth potential is significant, with awareness and availability set to expand.
Impact of Geopolitical and Macroeconomic Factors
Geopolitical shifts, particularly in infrastructure spending by developed nations and rapid urbanization in emerging economies, significantly influence the Hydro Excavator Truck market. Regulatory frameworks around environmental protection and worker safety in construction and utility sectors are tightening globally, driving demand for non destructive excavation methods. Trade disputes and fluctuating raw material costs, stemming from geopolitical tensions, can impact manufacturing expenses and the final price of these specialized trucks. Regional conflicts and political instability in key resource rich areas may disrupt supply chains for critical components.
Macroeconomic trends like global economic growth directly correlate with construction and utility project volumes, thus affecting Hydro Excavator Truck sales. Interest rate fluctuations influence capital expenditure decisions for municipalities and private contractors, impacting their ability to invest in new equipment. Inflationary pressures can increase operational costs for end users and manufacturing costs for producers. Technological advancements in automation and efficiency are driving product innovation, while currency exchange rates play a role in the competitiveness of imported versus domestically manufactured trucks. Recessionary fears can lead to deferred infrastructure projects, slowing market expansion.
Recent Developments
- March 2025
Vermeer introduced a new compact hydro excavator model, the VX30, designed for increased maneuverability and efficiency in urban environments. This product launch directly addresses the growing demand for smaller footprint solutions in utility excavation.
- May 2025
Federal Signal acquired HiVac, consolidating its position as a market leader in the industrial vacuum and hydro excavation equipment sector. This acquisition is expected to streamline product development and expand Federal Signal's global distribution network.
- July 2025
A strategic partnership was formed between Super Products and Rhino to co-develop an integrated fleet management and telematics solution for hydro excavators. This collaboration aims to provide real-time operational data and predictive maintenance insights to customers.
- September 2024
Jetstream announced the launch of its new 'Eco-Vac' series, featuring advanced filtration systems and reduced water consumption capabilities. This product line emphasizes sustainability and aims to meet stricter environmental regulations in the excavation industry.
- November 2024
Tennant initiated a strategic initiative to expand its rental fleet of hydro excavator trucks across North America, targeting small to medium-sized construction and utility companies. This move aims to make advanced hydro excavation technology more accessible and reduce upfront capital expenditure for contractors.
Key Players Analysis
Key players like Super Products, Vermeer, and Federal Signal are pivotal in the global hydro excavator truck market. These companies leverage advanced technologies such as high pressure water systems and powerful vacuum capabilities to offer efficient, non destructive excavation solutions. Strategic initiatives include continuous innovation in fuel efficiency, quieter operations, and enhanced safety features to meet evolving industry demands. Their collective efforts in product development and market penetration drive significant growth, addressing critical needs in infrastructure maintenance, construction, and utility services worldwide. Companies like NiteHawk and HiVac specialize in tailored solutions, further fragmenting and enriching the market with diverse offerings.
List of Key Companies:
- NiteHawk
- C.A. F. Industries
- Super Products
- Vermeer
- Jetstream
- Tennant
- Guzzler
- Federal Signal
- HiVac
- Rhino
- Vacall
- Spartan
- Ditch Witch
- Mongoose
- Culvert Cleaning Technologies
Report Scope and Segmentation
| Report Component | Description |
|---|---|
| Market Size (2025) | USD 3.4 Billion |
| Forecast Value (2035) | USD 6.9 Billion |
| CAGR (2026-2035) | 7.6% |
| Base Year | 2025 |
| Historical Period | 2020-2025 |
| Forecast Period | 2026-2035 |
| Segments Covered |
|
| Regional Analysis |
|
Table of Contents:
List of Figures
List of Tables
Table 1: Global Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 2: Global Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 3: Global Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Fuel Type, 2020-2035
Table 4: Global Hydro Excavator Truck Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 5: Global Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Region, 2020-2035
Table 6: North America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 7: North America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 8: North America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Fuel Type, 2020-2035
Table 9: North America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 10: North America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Country, 2020-2035
Table 11: Europe Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 12: Europe Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 13: Europe Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Fuel Type, 2020-2035
Table 14: Europe Hydro Excavator Truck Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 15: Europe Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 16: Asia Pacific Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 17: Asia Pacific Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 18: Asia Pacific Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Fuel Type, 2020-2035
Table 19: Asia Pacific Hydro Excavator Truck Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 20: Asia Pacific Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 21: Latin America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 22: Latin America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 23: Latin America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Fuel Type, 2020-2035
Table 24: Latin America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 25: Latin America Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 26: Middle East & Africa Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 27: Middle East & Africa Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 28: Middle East & Africa Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Fuel Type, 2020-2035
Table 29: Middle East & Africa Hydro Excavator Truck Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 30: Middle East & Africa Hydro Excavator Truck Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035