
Global Blister Packaging Market Insights, Size, and Forecast By End Use (Retail, Institutional, Industrial), By Material (PVC, PET, Aluminium, Paper, Polyester), By Application (Pharmaceuticals, Food and Beverages, Consumer Goods, Electronics), By Type (Thermoformed Blister Packaging, Cold Formed Blister Packaging, Flexible Blister Packaging), By Region (North America, Europe, Asia-Pacific, Latin America, Middle East and Africa), Key Companies, Competitive Analysis, Trends, and Projections for 2026-2035
Key Market Insights
Global Blister Packaging Market is projected to grow from USD 33.8 Billion in 2025 to USD 56.2 Billion by 2035, reflecting a compound annual growth rate of 6.2% from 2026 through 2035. Blister packaging, a pre-formed plastic packaging technique, typically involves a thermoformed plastic cavity or "blister" that holds the product, sealed to a backing material such as paperboard, plastic, or aluminum foil. This packaging solution offers superior product protection against contamination, moisture, and impact, while also providing tamper evidence and enhancing product visibility. The market's growth is primarily driven by the burgeoning pharmaceutical industry, which heavily relies on blister packs for unit dose dispensing, ensuring medication integrity and patient compliance. The increasing demand for sustainable packaging solutions, coupled with the rising consumer preference for convenience and single-serve portions, further propels market expansion. Moreover, the expanding use of blister packaging in the food, consumer goods, and electronics sectors, driven by evolving retail formats and stricter regulatory frameworks for product safety, contribute significantly to market acceleration. However, fluctuating raw material prices, particularly for plastics, and the environmental concerns associated with plastic waste pose significant restraints to market growth. Stringent regulations regarding the disposal and recyclability of packaging materials also present challenges for manufacturers.
Global Blister Packaging Market Value (USD Billion) Analysis, 2025-2035

2025 - 2035
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Key market trends include the widespread adoption of sustainable and eco-friendly blister packaging materials, such as bio-plastics and recycled content, in response to growing environmental consciousness and regulatory pressures. Innovations in barrier technologies, offering extended shelf life and enhanced product protection, are also gaining traction. Furthermore, the integration of smart packaging features, such as RFID tags and QR codes, for improved traceability and anti-counterfeiting measures, represents a significant development. The dominant segment within the market is Pharmaceuticals, commanding a substantial share due to the critical need for sterile, tamper-evident, and unit-dose packaging for a vast array of medications. This segment is characterized by stringent quality controls and regulatory compliance, making blister packaging an indispensable solution.
The Asia Pacific region is both the dominant and fastest-growing market for blister packaging. Its dominance is attributed to the rapid industrialization, burgeoning pharmaceutical manufacturing capabilities, and expanding consumer base across countries like China and India. The region’s swift growth is fueled by increasing disposable incomes, urbanization, and a growing healthcare infrastructure, leading to higher demand for packaged goods and pharmaceuticals. Opportunities within the market lie in the development of advanced barrier films, the expansion into emerging economies with less saturated markets, and the creation of innovative, child-resistant and senior-friendly blister designs. Key players in this competitive landscape include Mondi Group, Berry Global, VPK Packaging, Hoffmann Neopac, Sealed Air, AptarGroup, Amcor, Foster Packaging, Temkin International, and Gerresheimer. These companies are actively engaged in strategic initiatives such as mergers and acquisitions, new product development, and geographic expansion to strengthen their market position and capitalize on emerging opportunities. Their focus remains on innovation, sustainability, and catering to the diverse needs of various end-use industries to maintain a competitive edge.
Quick Stats
Market Size (2025):
USD 33.8 BillionProjected Market Size (2035):
USD 56.2 BillionLeading Segment:
Pharmaceuticals (62.5% Share)Dominant Region (2025):
Asia Pacific (38.7% Share)CAGR (2026-2035):
6.2%
What is Blister Packaging?
Blister packaging encloses products between a thermoformed plastic bubble, the blister, and a paperboard or foil backing. This transparent plastic shell is molded to the product's shape, holding it securely. The blister itself is typically made from PVC, PET, or PP. It offers excellent visibility, allowing consumers to see the item without opening the package. The backing material is often heat sealed to the plastic, creating a tamper evident and protective barrier. This method is widely used for pharmaceuticals like pills, small consumer goods such as batteries or toys, and cosmetics, providing both product display and security against damage or theft.
What are the Trends in Global Blister Packaging Market
Sustainable Blister Packaging Innovations
Smart Blister Solutions for Enhanced Security
Personalized Blister Formats Driving Consumer Engagement
High Barrier Blister Films for Extended Shelf Life
Automated Blister Packaging Revolutionizing Production
Sustainable Blister Packaging Innovations
Sustainable blister packaging innovations are a prominent trend in the global market, driven by increasing environmental concerns and consumer demand for eco friendly solutions. This involves a shift towards materials like recycled content PET, bio based plastics, and paperboard for blister cards, aiming to reduce reliance on virgin fossil fuels and minimize waste. Brands are also exploring mono material designs to enhance recyclability and facilitate collection. Innovations extend to manufacturing processes, focusing on energy efficiency and reduced material usage. The trend emphasizes creating packaging that is not only protective and functional but also minimizes its environmental footprint throughout its lifecycle, aligning with circular economy principles and corporate sustainability goals across various industries.
Smart Blister Solutions for Enhanced Security
Smart blister solutions are transforming pharmaceutical packaging by integrating advanced technologies to combat counterfeiting and improve patient safety. These innovative blisters incorporate features like near field communication RFID tags and printed electronics providing unique digital identities for each pack. This enables real time tracking and authentication throughout the supply chain allowing manufacturers pharmacists and even patients to verify product legitimacy. Such solutions also facilitate adherence monitoring through sensors that detect when medication is dispensed promoting better patient outcomes. The trend emphasizes intelligent packaging that not only protects the product but also offers verifiable traceability and interactive functionalities creating a secure and transparent ecosystem for medications. This enhanced security fosters greater trust in pharmaceutical products globally.
What are the Key Drivers Shaping the Global Blister Packaging Market
Rising Pharmaceutical and Healthcare Product Demand
Growing Adoption in Consumer Goods and Electronics
Advancements in Blister Packaging Materials and Technologies
Increasing Demand for Sustainable and Tamper-Evident Packaging
Expansion of E-commerce and Organized Retail Channels
Rising Pharmaceutical and Healthcare Product Demand
The increasing prevalence of chronic diseases globally is spurring demand for pharmaceutical products. This rise in demand directly translates to a greater need for secure and effective packaging solutions like blister packs. As healthcare infrastructure expands and access to medicines improves, particularly in emerging economies, the consumption of over the counter drugs, prescription medications, and nutraceuticals escalates. Blister packaging offers crucial benefits such as dose integrity, extended shelf life, and tamper evidence, all of which are paramount for patient safety and regulatory compliance in the pharmaceutical sector. Furthermore, the growing focus on hygiene and sterile packaging in medical devices and diagnostic products also contributes significantly to this driver, further propelling the blister packaging market forward.
Growing Adoption in Consumer Goods and Electronics
The increasing adoption of blister packaging within the consumer goods and electronics sectors is a significant market driver. As consumer demand for convenience and enhanced product visibility grows, brands are increasingly relying on blister packs. These packages offer superior product protection against damage, dust, and moisture, crucial for delicate electronics and various consumer items. The transparent nature of blister packaging allows for clear product presentation, boosting shelf appeal and aiding purchasing decisions. Furthermore, its tamper evident design provides security, reassuring both manufacturers and consumers. This packaging format also supports efficient inventory management and streamlined display, making it a preferred choice for manufacturers aiming to protect products and enhance consumer experience across a wide range of goods.
Advancements in Blister Packaging Materials and Technologies
Innovations in blister packaging materials are a key market driver. Manufacturers are developing more sustainable and robust polymers that offer enhanced product protection and extended shelf life. These advancements include new barrier films providing superior moisture and oxygen resistance, crucial for sensitive pharmaceuticals and food products. Furthermore, new material blends are enabling greater design flexibility and improved tamper evidence features. Technological progress encompasses more efficient thermoforming and cold forming machinery, reducing production costs and increasing speed. Smart packaging solutions, such as integrated sensors and RFID tags, are also emerging, improving supply chain management and consumer engagement. These material and technology upgrades collectively enhance product safety, appeal, and sustainability across various industries.
Global Blister Packaging Market Restraints
Stringent Regulatory Framework for Plastic Packaging Materials
A stringent regulatory framework for plastic packaging materials significantly restricts growth in the Global Blister Packaging Market. Governments worldwide are implementing stricter rules regarding plastic production, usage, and disposal, driven by environmental concerns like plastic pollution and the need for sustainable practices. These regulations often mandate the use of recycled content, promote recyclable or compostable materials, and ban certain types of single use plastics. Such measures increase manufacturing costs for blister packaging producers as they must invest in new materials, retool production lines, and comply with complex certification processes. This heightened regulatory scrutiny also limits material innovation and design flexibility, making it challenging to introduce new plastic based blister packaging solutions. Furthermore, it pushes brand owners to seek alternative, non plastic packaging, thereby reducing demand for traditional plastic blister formats.
High Initial Investment and Operating Costs for Blister Packaging Machinery
High initial investment and operating costs for blister packaging machinery pose a significant restraint on market expansion. Acquiring state of the art equipment, including form fill seal machines, and the associated tooling represents a substantial upfront capital outlay for manufacturers. This financial barrier disproportionately affects small and medium sized enterprises, limiting their ability to adopt or upgrade to more efficient and sophisticated blister packaging solutions. Beyond procurement, the machinery demands ongoing expenses for energy consumption, specialized maintenance, and skilled labor. These recurring operational costs further impact profit margins and return on investment, particularly for companies operating in highly competitive or price sensitive market segments. Consequently, the high cost structure can deter new entrants and slow the adoption of advanced packaging technologies across various industries.
Global Blister Packaging Market Opportunities
Sustainable Blister Packaging: Tapping into Eco-Friendly Material Innovation and Circular Economy Demand
Sustainable blister packaging presents a compelling growth opportunity, driven by escalating global demand for environmentally responsible solutions. This involves pioneering material innovations like bio-based, recycled content, or compostable polymers, moving beyond traditional plastics. As consumer preferences and regulatory frameworks increasingly prioritize environmental impact, brands are actively seeking packaging options that minimize waste and integrate into circular economy principles. Companies can capitalize by developing and supplying blister solutions that enhance resource efficiency, improve recyclability, and reduce landfill dependency. This strategic transition not only boosts corporate sustainability credentials but also unlocks substantial market share, particularly within dynamic regions like Asia Pacific. It caters directly to a conscious consumer base and forward-thinking businesses. By offering greener alternatives, firms gain a powerful competitive advantage, transforming packaging into an integral component of a sustainable lifecycle and meeting future market demands very effectively.
Smart Blister Packaging: Enhancing Patient Adherence and Supply Chain Traceability for Pharmaceuticals
Smart Blister Packaging represents a profound opportunity within the global pharmaceutical market. Integrating technologies such as embedded sensors and connectivity, these innovative packs transform how medications are managed. For patients, they provide crucial real time reminders and precise usage tracking, significantly improving adherence to prescribed regimens and thereby enhancing therapeutic outcomes. This directly addresses the persistent challenge of medication non adherence. Furthermore, smart blister packs dramatically elevate supply chain traceability. Each package can be uniquely identified and monitored through distribution channels to the end user. This capability robustly combats counterfeit drugs, ensures product authenticity, and optimizes logistics, rendering the entire pharmaceutical supply chain transparent and secure. The increasing global focus on digital health solutions and stringent regulatory requirements accelerates the adoption of these sophisticated packaging innovations, particularly across fast developing economies. This dual benefit of superior patient care and secure logistics positions smart blister packaging as a key driver for future market growth.
Global Blister Packaging Market Segmentation Analysis
Key Market Segments
By Material
- •PVC
- •PET
- •Aluminium
- •Paper
- •Polyester
By Type
- •Thermoformed Blister Packaging
- •Cold Formed Blister Packaging
- •Flexible Blister Packaging
By Application
- •Pharmaceuticals
- •Food and Beverages
- •Consumer Goods
- •Electronics
By End Use
- •Retail
- •Institutional
- •Industrial
Segment Share By Material
Share, By Material, 2025 (%)
- PVC
- PET
- Aluminium
- Paper
- Polyester

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Why is the Pharmaceuticals application segment dominating the Global Blister Packaging Market?
The pharmaceutical industry’s stringent requirements for product integrity, tamper evidence, and dose accuracy drive its significant share. Blister packaging offers excellent barrier protection against moisture, light, and oxygen, crucial for drug stability and shelf life. Its ability to provide unit dose dispensing also enhances patient compliance and safety, along with robust tamper evidence features, making it the preferred format for a vast array of medications.
How do material choices influence the Global Blister Packaging Market’s growth?
PVC and PET materials are widely adopted due to their cost effectiveness, transparency, and ease of thermoforming, making them staples for various applications including pharmaceuticals and consumer goods. However, the increasing demand for enhanced barrier properties and sustainability is fueling the growth of materials like Aluminium for cold formed blisters and more advanced multi-layer structures, especially for sensitive products requiring superior protection against external factors.
What is the significance of Thermoformed Blister Packaging in the overall market landscape?
Thermoformed blister packaging holds a dominant position due to its versatility, cost efficiency, and widespread applicability across diverse end use industries. This type of packaging is produced by heating a plastic sheet and molding it into a cavity, which is then sealed with a backing material. Its adaptability allows for various shapes and sizes, making it ideal for packaging everything from pills and small electronics to food items, catering to high volume production needs efficiently.
What Regulatory and Policy Factors Shape the Global Blister Packaging Market
The global blister packaging market navigates a stringent regulatory landscape shaped by product safety, consumer protection, and environmental directives. Pharmaceutical and medical device sectors impose the most rigorous requirements, necessitating child resistant features, tamper evident designs, and adherence to Good Manufacturing Practices GMP. These mandates often dictate material selection, barrier properties, and serialization capabilities to ensure drug integrity and patient safety across diverse jurisdictions like the FDA in the US and the EMA in Europe. Food contact materials are governed by strict migration limits and hygiene standards globally, influencing packaging composition. Environmental policies increasingly impact blister packaging, pushing for sustainable materials, recyclability, and reduced plastic usage. Extended Producer Responsibility EPR schemes and plastic taxes are becoming prevalent, fostering innovation toward eco friendly solutions. Compliance with diverse national and international standards, including ISO certifications for medical packaging, remains critical for market access and competitiveness. This multifaceted regulatory environment compels continuous adaptation and investment in compliant packaging technologies.
What New Technologies are Shaping Global Blister Packaging Market?
The global blister packaging market is propelled by a wave of innovations. Sustainability is a paramount focus, driving the adoption of eco friendly materials such as recycled PET, biodegradable polymers, and paper based blisters, significantly reducing environmental footprints. Smart packaging solutions are rapidly emerging, integrating NFC and RFID technologies for enhanced product traceability, robust anti counterfeiting measures, and improved patient adherence through interactive features. Advanced manufacturing techniques, notably digital printing, offer unprecedented customization and design flexibility, boosting brand differentiation and shelf appeal. Furthermore, advancements in high barrier films and coatings provide superior protection for sensitive pharmaceuticals and food products, extending their shelf life. Evolving child resistant and senior friendly designs continue to balance safety with user accessibility. Automated packaging lines leveraging robotics are enhancing production efficiency, accuracy, and speed. These technological shifts collectively redefine market standards, ensuring product integrity, supply chain transparency, and consumer convenience across diverse applications.
Global Blister Packaging Market Regional Analysis
Global Blister Packaging Market
Trends, by Region

Asia-Pacific Market
Revenue Share, 2025
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Dominant Region
Asia Pacific · 38.7% share
Asia Pacific stands as the dominant region in the global blister packaging market, commanding a substantial 38.7% market share. This robust performance is primarily driven by the burgeoning pharmaceutical and healthcare sectors across countries like India, China, and Japan. Rapid industrialization, increasing disposable incomes, and a growing awareness of product safety and shelf life further fuel the demand for blister packaging in the region. The expanding food and consumer goods industries also contribute significantly to this dominance, leveraging blister packaging for its protective qualities and enhanced product visibility. Continuous innovation in packaging materials and sustainable solutions are further solidifying Asia Pacific's leading position, making it a pivotal growth engine for the global market.
Fastest Growing Region
Asia Pacific · 7.9% CAGR
Asia Pacific is poised for remarkable growth in the global blister packaging market, projected to expand at an impressive CAGR of 7.9% from 2026 to 2035. This rapid expansion is primarily fueled by the region's burgeoning pharmaceutical and healthcare industries. Increasing consumer awareness regarding product safety and authenticity, coupled with stringent regulatory standards, are driving the adoption of secure and tamper evident packaging solutions like blisters. Furthermore, the thriving food and electronics sectors, particularly in emerging economies, are contributing significantly to this growth. Rising disposable incomes and urbanization are also stimulating demand for conveniently packaged consumer goods, further propelling the blister packaging market in Asia Pacific to become the fastest growing region.
Top Countries Overview
The U.S. is a significant player in the global blister packaging market, driven by its robust pharmaceutical and healthcare sectors. It accounts for a substantial share of market revenue, primarily due to high drug production and demand for convenient, secure packaging. The country also sees growth in consumer goods and electronics, further solidifying its position and influencing market trends, particularly in sustainable solutions and advanced materials.
China dominates the global blister packaging market, driven by its massive pharmaceutical and consumer goods industries. Rapid industrialization, growing healthcare expenditure, and demand for convenient, secure packaging fuel its expansion. Innovation in sustainable materials and advanced manufacturing further strengthens China's pivotal role, making it a key player in shaping future market trends and supply chains.
India is a significant contributor to the global blister packaging market, driven by its burgeoning pharmaceutical and healthcare industries. The country's strong generic drug manufacturing base, coupled with increasing demand for convenient and tamper-evident packaging, fuels market expansion. Local players and multinational companies are investing in advanced technologies and sustainable solutions to cater to the growing domestic and export markets for pharmaceutical and other products.
Impact of Geopolitical and Macroeconomic Factors
Geopolitically, supply chain resilience is paramount. Trade tensions, particularly between major manufacturing hubs, could disrupt the flow of raw materials like plastics and aluminum, impacting production costs and lead times. Regional conflicts or political instability in resource rich nations might further exacerbate material scarcity. Regulatory pressures concerning sustainability and recyclability are also intensifying globally, pushing manufacturers toward eco friendly alternatives which might entail higher initial investments but offer long term market advantages.
Macroeconomically, inflation remains a significant factor influencing raw material costs and energy prices. Consumer spending power, a key driver for packaged goods, could fluctuate with economic cycles. Emerging economies experiencing rapid urbanization and increased purchasing power present growth opportunities, while mature markets might see demand shift towards premium or specialized packaging. Currency exchange rate volatility can also impact import and export costs for blister packaging components and finished products, affecting profitability for multinational companies.
Recent Developments
- March 2025
Amcor announced a strategic partnership with a leading pharmaceutical company to develop next-generation child-resistant blister packaging solutions. This initiative aims to enhance safety features while maintaining ease of access for adult consumers, responding to growing regulatory demands.
- January 2025
Mondi Group launched a new line of sustainable mono-material blister films designed for pharmaceutical applications. These films are fully recyclable, addressing the increasing industry demand for eco-friendly packaging alternatives and reducing the environmental footprint.
- November 2024
Berry Global completed the acquisition of a specialized European blister packaging manufacturer, expanding its production capabilities and market reach in the medical device sector. This acquisition strengthens Berry Global's portfolio of high-barrier packaging solutions for sensitive healthcare products.
- September 2024
Sealed Air introduced a new smart blister packaging solution integrating RFID technology for enhanced traceability and anti-counterfeiting measures. This development targets high-value pharmaceutical and consumer goods, allowing for real-time tracking throughout the supply chain.
- June 2024
AptarGroup unveiled a new product line of reclosable blister packs for over-the-counter medications and small consumer goods. These innovative packs offer convenience for consumers, allowing multiple uses and improving product preservation after initial opening.
Key Players Analysis
Key players like Amcor and Mondi Group dominate the blister packaging market through extensive global reach and investments in sustainable materials and advanced manufacturing technologies. Berry Global and AptarGroup focus on specialized packaging solutions and innovative material science to meet specific industry needs. Hoffmann Neopac and Gerresheimer cater to pharmaceutical and healthcare sectors, prioritizing sterile and high barrier packaging. Strategic initiatives across these companies include acquisitions, R&D for recyclable plastics, and expansion into emerging markets. Growing demand for convenient, tamper evident, and protected products, particularly in healthcare and consumer goods, drives their continuous market growth.
List of Key Companies:
- Mondi Group
- Berry Global
- VPK Packaging
- Hoffmann Neopac
- Sealed Air
- AptarGroup
- Amcor
- Foster Packaging
- Temkin International
- Gerresheimer
- Constantia Flexibles
- Sonoco Products
- Cascades
- Perpetual Packaging
- WestRock
- Klockner Pentaplast
- Pact Group
Report Scope and Segmentation
| Report Component | Description |
|---|---|
| Market Size (2025) | USD 33.8 Billion |
| Forecast Value (2035) | USD 56.2 Billion |
| CAGR (2026-2035) | 6.2% |
| Base Year | 2025 |
| Historical Period | 2020-2025 |
| Forecast Period | 2026-2035 |
| Segments Covered |
|
| Regional Analysis |
|
Table of Contents:
List of Figures
List of Tables
Table 1: Global Blister Packaging Market Revenue (USD billion) Forecast, by Material, 2020-2035
Table 2: Global Blister Packaging Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 3: Global Blister Packaging Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 4: Global Blister Packaging Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 5: Global Blister Packaging Market Revenue (USD billion) Forecast, by Region, 2020-2035
Table 6: North America Blister Packaging Market Revenue (USD billion) Forecast, by Material, 2020-2035
Table 7: North America Blister Packaging Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 8: North America Blister Packaging Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 9: North America Blister Packaging Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 10: North America Blister Packaging Market Revenue (USD billion) Forecast, by Country, 2020-2035
Table 11: Europe Blister Packaging Market Revenue (USD billion) Forecast, by Material, 2020-2035
Table 12: Europe Blister Packaging Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 13: Europe Blister Packaging Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 14: Europe Blister Packaging Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 15: Europe Blister Packaging Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 16: Asia Pacific Blister Packaging Market Revenue (USD billion) Forecast, by Material, 2020-2035
Table 17: Asia Pacific Blister Packaging Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 18: Asia Pacific Blister Packaging Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 19: Asia Pacific Blister Packaging Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 20: Asia Pacific Blister Packaging Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 21: Latin America Blister Packaging Market Revenue (USD billion) Forecast, by Material, 2020-2035
Table 22: Latin America Blister Packaging Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 23: Latin America Blister Packaging Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 24: Latin America Blister Packaging Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 25: Latin America Blister Packaging Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
Table 26: Middle East & Africa Blister Packaging Market Revenue (USD billion) Forecast, by Material, 2020-2035
Table 27: Middle East & Africa Blister Packaging Market Revenue (USD billion) Forecast, by Type, 2020-2035
Table 28: Middle East & Africa Blister Packaging Market Revenue (USD billion) Forecast, by Application, 2020-2035
Table 29: Middle East & Africa Blister Packaging Market Revenue (USD billion) Forecast, by End Use, 2020-2035
Table 30: Middle East & Africa Blister Packaging Market Revenue (USD billion) Forecast, by Country/ Sub-region, 2020-2035
